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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 14-15 T/Hour

3.TONY Brand 14-15 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1950 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bamboo biomass pellet processing equipment

Wet bamboo biomass pellet processing equipment is used to chop and compress bundled or bulk wet bamboo and other biomass materials into pellet fuel. Its working principle is to first crush and dry the wet bamboo through pre-processing equipment such as crushers, grinders, and dryers, and then press it into shape through a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Crushing process: Various types of equipment are suitable for different processing needs. Bamboo crushers are divided into hammer type and multifunctional type, which can process materials into standardized particles of 2-5mm, meeting the fineness requirements of industries such as biomass fuel and papermaking. 

(2) Drying and molding: Connecting equipment ensures the quality of particles. The wet bamboo chips after crushing need to be reduced to 10-15% by drying unit, and then pressed by pellet machine and molded under high pressure. The drying equipment needs to be designed according to the high fiber characteristics of bamboo to ensure uniform evaporation of moisture; the molding equipment densifies the material into pellet fuel with a calorific value of 4000-4800kcal/kg through extrusion, and the ash content is controlled below 1%.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Core application areas: biomass energy production and application

The main product after wet bamboo processing is wet bamboo-based biomass pellets (or standard pellets after drying). Its core value is to replace traditional fossil fuels as a clean and renewable energy. Therefore, the energy field is the core application scenario of the equipment, including:

(1) Industrial heating/power field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textiles, wood processing, chemicals, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bamboo resources, family cooking, or heating of small commercial places (such as B&Bs and bath centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

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TONY Brand 14-15Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 14-15Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 14-15 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-250KW, Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ760 - Ⅲ - 185kw, Pellet Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A. This process is mainly used to grind the bamboo whose diamater is under 35 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper

B.TONY Brand comprehensive chipper TPC1400-700-250kw model with  With 6 Blades*1sets

C.Capacity:20-30Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:14-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:14-15 Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:14-15 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.1 Set of TONY Ton Packing Machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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The biomass pellet processing project is an entrepreneurial direction that uses biomass such as bamboo and crop straw as raw materials and converts them into high-density pellet fuel or materials through processing equipment. It has the advantages of renewable resources, wide application scenarios, and policy support. The following is an analysis of the project advantages, core application areas, key success factors, and risk warnings.

1. Raw materials and cost advantages

(1) Rich and renewable resources: Bamboo has a short growth cycle (usually 3-5 years), low planting technology requirements, stable raw material supply and low cost, which is particularly suitable for local processing in areas with abundant bamboo resources in the south.

(2) Waste recycling: Bamboo processing waste (such as bamboo chips, bamboo branches, bamboo roots, etc.) can be used as raw materials to achieve "turning waste into treasure", reducing raw material procurement costs while reducing environmental pollution.

2. Market demand and policy support

Clean energy substitution trend: Biomass pellets, as a low-carbon fuel, can replace coal for boiler heating, power generation, and other scenarios, which is in line with the global "dual carbon" goals and environmental protection policy orientation. 3. Policy dividend drive: Many governments promote the development of the biomass energy industry, provide subsidies or tax incentives for renewable energy projects, and provide support for project implementation.

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1.Environmentally friendly: Bamboo pellets are low in carbon and sulfur. Compared to coal, they emit 97.91% less carbon dioxide, 99.15% less sulfur dioxide, and 72.09% less nitrogen dioxide. Therefore, compared to the high pollution emissions of coal, biomass pellets have almost zero emissions.

2. Renewable raw materials: The main raw materials for bamboo pellets are bamboo, bamboo chips, and bamboo strips. These raw materials are not only inexpensive but also renewable, contributing to sustainable development.

3. High calorific value: Biomass pellets have a calorific value of 3600-4200 kcal/kg. Using a specialized biomass heating furnace, the thermal efficiency can reach over 85%.

4. Economical and efficient: Bamboo pellets are relatively low in cost and operating costs. Furthermore, their environmentally friendly nature and the support of national policies also help to reduce their cost of use.

5. Wide range of applications: Bamboo pellets can be used in many applications, such as home heating, cooking, hot water supply, and biomass power plants.

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