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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 12-14 T/Hour

3.TONY Brand 12-14 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1900 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bamboo biomass pellet processing equipment

(1) Pretreatment unit - solving the problem of "bamboo morphology and fiber toughness" Fresh wet bamboo has a hard texture, long fibers and strong toughness. Directly entering the drying or molding equipment will cause blockage and soaring energy consumption. It must first pass through the pretreatment equipment "crushing - fine crushing" to convert it into fine and uniform raw materials, paving the way for subsequent drying and compression. 

(2) Drying unit - solving the problem of "high moisture content in bamboo" Wet bamboo materials (if directly compressed, will cause the pellets to mold easily after molding, have low strength, and the moisture cannot be discharged during compression, causing the pellets to crack). The core of the drying unit is to reduce the moisture content of the bamboo material to 10%-15% (the optimal moisture content for molding). The commonly used equipment is a "drum dryer". 

(3) Molding Unit - Solving the Problem of "Compressing Bamboo Powder into Pellets"

The dried bamboo powder (moisture content 10%-15%) needs to be converted into high-density (1.1-1.3g/cm³) and easy-to-store biomass pellets through "extrusion molding". The core equipment is the ring die pellet machine (the molding equipment that is best suited to the high fiber properties of bamboo).

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Full-process integration capability: Crushing and pelletizing equipment form a continuous production line, covering raw material crushing, screening, pelletizing, cooling and other links. It is suitable for a variety of biomass raw materials such as bamboo, straw, and wood chips. The finished products can be used in power generation, artificial boards, papermaking and other fields.

(2) Environmental protection and economy: By processing agricultural and forestry waste such as wet bamboo, resource waste is reduced. The pellet fuel has high combustion efficiency and low smoke dust, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, suitable for large-scale production or individual merchants.

(3) Application scenarios and industry adaptation: The processed bamboo pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bamboo chips can also be directly used in papermaking or artificial board production, realizing the diversified utilization of raw materials.

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: These include factories in food processing, textiles, chemicals, building materials, and other industries that require stable heat supply.

The production processes of these enterprises (such as food drying, textile printing and dyeing heating, and building material maintenance) require continuous consumption of heat energy. Although the calorific value of wet bamboo pellets (14-18MJ/kg) is lower than that of coal, its carbon emissions are only 1/10 of those of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which complies with environmental protection policy requirements. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: These include small and medium-sized biomass power plants and biomass heating stations. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Wet bamboo processing equipment can process the purchased wet bamboo raw materials (bamboo branches, bamboo stalks, bamboo waste) into pellets. Some equipment also has a pre-drying unit that can reduce the moisture content of the raw materials to 20%-30%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and centralized heating in villages and towns) can directly use wet bamboo pellets as a heat source to provide clean heating for surrounding users.

(3) Civilian clean heating/cooking scenarios: mainly in rural areas, homestays, and farmhouses in areas with rich bamboo resources. Centralized heating traditionally relies on burning loose coal and firewood, which is highly polluting and has low thermal efficiency. After simple drying, wet bamboo pellets can be burned in a dedicated biomass pellet stove. They are smokeless and odorless, easy to store, and suitable for cooking and heating in rural families.

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TONY Brand 12-14 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 12-14 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 12-14 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-600-200KW, Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2*24m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1400-600-200Kw with 6 flying blades type*1 set

C.Capacity:14-20Ton/Hour. 

Main Parts: 

(1)ONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:12-14 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:12-14 Ton/Hour.

C.TONY use 2 sets of 2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12-14Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:12-14 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:12-14 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Purpose and Benefits of the Wet Bamboo Biomass Pellet Processing Project

1. Purpose: The pelletized fuel is a new bioenergy source that can replace firewood, coal, fuel oil, and liquefied petroleum gas. It is widely used in heating, household stoves, hot water boilers, industrial boilers, and biomass power plants.

2. Economic Benefits: In the long term, the market demand for biomass pellet fuel is high, and the project is expected to generate significant economic returns after completion and operation.

3. Environmental Benefits: Biomass pellets do not produce sulfides during combustion, only carbon dioxide and water, which is environmentally friendly and meets energy conservation and emission reduction requirements. Furthermore, using wet bamboo to process biomass pellets efficiently utilizes bamboo processing residues, reduces waste emissions, and promotes resource recycling and ecological protection.

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1. Environmental friendliness: Bamboo biomass pellets produce fewer pollutants when burned, helping to reduce air pollution and greenhouse gas emissions.

2. Economical: Using bamboo biomass pellets can save fuel and labor costs. Their relatively stable price helps lower production costs for businesses.

3. Sustainability: Bamboo grows quickly and is a renewable resource. The use of bamboo biomass pellets promotes resource recycling and contributes to sustainable development goals.

4. Combustion performance: Bamboo biomass pellets are easy to ignite, maintain a stable combustion state, and burn for a long time.

5. Reduced solid emissions: Bamboo biomass pellet fuel produces significantly lower solid emissions than traditional fuels such as coal.

6. Economic development: The production and use of bamboo biomass pellets can generate additional income and promote economic development.

In summary, bamboo biomass pellets demonstrate significant advantages in terms of environmental friendliness, economic efficiency, sustainability, and combustion performance. These advantages make bamboo biomass pellets a valuable alternative to traditional fuels, helping to optimize energy mix and advance environmental protection.

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