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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 10.5-12 T/Hour

3.TONY Brand 10.5-12 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1600 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bamboo biomass pellet processing equipment

The wet bamboo biomass pellet machine uses high temperature and high pressure to compress wet bamboo into pellets.

The specific process is as follows: First, the wet bamboo is pre-treated, crushed, finely pulverized, and dried before being fed into the biomass pellet machine through a feed system. Next, the bamboo shavings pass through a compression system, where they are compressed into pellets. This process requires high temperature and high pressure to ensure the pellets are formed properly. Finally, the pellets are cooled and screened through a cooling and screening device to ensure pellet quality.

2. Characteristics of wet bamboo biomass pellet processing equipment

Wet bamboo pellet processing equipment (i.e., a wood biomass pellet machine and supporting production line) is specifically designed to process wood materials such as sawdust, bamboo, and branches into high-density pellets.

It is compatible with a wide range of wood materials: sawdust, wood chips, shavings, sawdust, bamboo shavings, shredded branches, and waste wood. Both softwoods (such as pine and fir) and hardwoods (such as oak and birch) can be efficiently processed after pretreatment (crushing and grinding).

Managing raw material moisture fluctuations: Dedicated drying equipment (such as a drum dryer) controls the moisture content of the wood raw material to 10%-15% (the optimal moisture range for wood pellet production), avoiding problems such as clogging and loose pellets caused by excessive moisture.

Flexible particle size control: The accompanying crusher can crush the wood raw material to the size of sawdust, meeting the pellet machine's fineness requirements and ensuring uniform pellets.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Industrial Applications: Industrial Heating and Boiler Fuel Supply

The biomass pellets produced by this equipment can serve as an alternative fuel for industrial boilers and hot air furnaces, used in applications such as food processing (baking, drying), chemical production, and building materials manufacturing (tile drying), replacing traditional coal or natural gas. This reduces fuel costs for businesses while lowering carbon emissions, meeting the needs of the industrial sector for "coal reduction and carbon reduction."

Energy Sector: Distributed Energy and Biomass Power Generation

In small- to medium-sized distributed energy stations (such as those in industrial parks or rural heating stations), the processed pellets can be directly used in biomass burners or gasifiers to provide stable heat or electricity to the area.  High-quality pellets from larger production lines can also be supplied to biomass power plants as supplementary fuel, contributing to the development of renewable energy systems.

Agriculture and Forestry: Agricultural Drying and Forestry Solid Waste Treatment

In agricultural applications, the pellets can serve as a heat source for grain drying towers and fruit and vegetable dehydration equipment, meeting the drying needs of crops such as rice, corn, and fruits and vegetables, particularly suitable for seasonal drying operations in agricultural regions (such as Northeast and North China).

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TONY Brand 10.5-12 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 10.5-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-160Kw with 6 flying blades type*1 set

C.Capacity:12-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:10.5-12 Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand ton packing machine*1 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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With growing environmental awareness and the rapid transformation of the energy sector, biomass pellet projects are attracting considerable interest from entrepreneurs due to their promising market potential and substantial economic benefits. These projects convert bamboo into high-energy, clean, and environmentally friendly biomass pellets, aligning with the trend of green development and promising to carve out a new market niche. The market demand is robust: in the industrial boiler sector, many companies are replacing coal with biomass pellets to reduce energy consumption and meet environmental regulations; in residential heating, with increasing environmental awareness, biomass pellet heating systems are becoming increasingly popular in rural and suburban areas; furthermore, biomass power plants also have significant demand for these pellets, providing diverse sales channels for the product.

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Wide range of applications: It can be used not only for heating in homes (in fireplaces and heating systems), but also for large-scale energy-consuming equipment such as industrial boilers and power plants. In the agricultural sector, it can serve as heating fuel for greenhouses; and in livestock farming, it can be used for drying feed, demonstrating its broad applicability.

High renewability: Bamboo is a renewable resource. Through sound forestry management and planting practices, a continuous supply of raw materials can be ensured, offering a more stable and long-term supply compared to non-renewable fossil fuels.

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