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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 10-12 T/Hour

3.TONY Brand 10-12 on /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1500 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bamboo biomass pellet processing equipment

The core logic of processing wet bamboo biomass pellets is "dehydration and conditioning first, followed by compression molding." This requires the coordinated efforts of multiple machines to address the difficulties in processing and looseness caused by bamboo's high fiber content and high moisture content (typically, fresh bamboo has a moisture content of 40%-60%, far exceeding the 10%-15% required for molding). The equipment system can be divided into three modules: "pretreatment unit," "drying unit," and "molding unit."

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Mobile and energy-saving design: The crushing equipment supports motor and diesel engine drive, with a compact and movable structure, suitable for outdoor operations; the hammer crusher uses a high-pressure fan and a screen to separate qualified materials, reducing energy consumption while improving crushing efficiency.

(2) Efficient transmission and durability: The bamboo pellet machine uses high-precision gear transmission (efficiency of more than 98%), the ring die quick-release design is easy to replace, the main shaft and gears are heat-treated and strengthened, and the service life is extended, which is suitable for the high-pressure pelletizing needs of high-fiber raw materials such as bamboo chips.

(3) Balance between output and environmental protection: The output of the pellet machine equipment can be adjusted according to the model. The density of the finished pellets reaches 0.9-1.4g/cm³ and the calorific value is 3500-5500 kcal. It can replace coal for power generation and heating, realizing the utilization of biomass energy.

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Feed processing: Wet bamboo pellet processing equipment can crush bamboo and other plant materials and directly press them into pellets for use as feed. This equipment is widely used in the feed processing industry.

(2) Biomass energy: Bamboo pellets can be used as biomass fuel to produce pellet fuel. This fuel can replace traditional fossil fuels and is a renewable energy source.

(3) Organic fertilizer: Wet bamboo pellet processing equipment can also be used to produce organic fertilizer. By crushing bamboo and other organic materials and making them into pellets, efficient organic fertilizer can be made, which is suitable for agriculture and gardening.

(4) Handicraft making: In the field of handicraft making, wet bamboo pellet processing equipment can be used to make various bamboo handicrafts. These equipment can efficiently process bamboo, making it more suitable for handmade or machine-processed into handicrafts of various shapes and sizes.

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TONY Brand 10-12 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 10-12 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 10-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-160Kw with 6 flying blades type*1 set

C.Capacity:12-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:10-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:10-12 Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:10-12 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:10-12 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Raw material advantages of the wet bamboo biomass pellet project:Stable raw material supply, low cost, and strong adaptability

As the core raw material of the project, bamboo's natural properties provide a "source guarantee" for the project, resolving the pain points of traditional biomass pellets (such as wood chip pellets) that rely on forests and have unstable supply.

1. Fast growth and high renewability

Bamboo is one of the fastest-growing plants in the world. Most species (such as moso and nan bamboo) can mature into a forest in 1-2 years and reach harvestable maturity in 5 years, while trees typically take 10-20 years to mature. Furthermore, bamboo does not need to be replanted after harvesting. New bamboo shoots naturally sprout from the underground stems (bamboo rhizomes), achieving "one-time planting, perpetual use." This shortens the raw material supply cycle and enhances sustainability, avoiding the risk of resource depletion. 

2. Wide Sources of Raw Materials and Controllable Costs

Diverse Supply Channels: In addition to targeted commercial bamboo forests, a large amount of recycled bamboo industry waste (such as bamboo board processing scraps, bamboo furniture offcuts, and discarded bamboo fences/scaffoldings) can be recycled. The procurement cost of this raw material is extremely low (in some areas, recycling is even free, requiring only transportation costs), and is 30%-50% lower than the cost of virgin wood (such as pine and fir).

Strong Regional Adaptability: Projects can be located nearby, reducing the raw material transportation radius (typically ≤ 50 kilometers), further reducing transportation costs (far lower than the cost of transporting wood across regions).

3. Wet Bamboo Properties Suitable for Processing Requirements

Bamboo fiber has a high density (approximately 0.6-0.8g/cm³) and strong toughness. Even with a high moisture content (30%-50%), it maintains good formability after crushing and drying. The pelletized pellets are hard (crushing strength ≥ 95%) and are resistant to moisture absorption, making them superior to herbaceous biomass materials such as straw and rice husks, which tend to loosen and become moldy due to moisture absorption, resulting in more stable product quality.

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The physical form and combustion characteristics of bamboo biomass pellets make them adaptable to a variety of terminal scenarios, and the threshold for use is low.

1. Wide range of application scenarios

(1) Civilian field: It can be used as fuel for home heating and cooking, replacing liquefied gas and loose coal, using a dedicated pellet stove, which is simple to operate (automatic loading and temperature control), clean and odorless;

(2) Industrial field: It can be used as fuel for factory boilers and drying equipment (such as wood drying and agricultural product drying), or as raw materials for biomass power stations, and is compatible with existing biomass combustion equipment (no large-scale transformation is required);

(3) Agricultural field: It can be used for greenhouse heating and livestock and poultry farm insulation, with stable heat and low carbon emissions, meeting the requirements of green agriculture.

 2. Convenient Storage and Transportation

The pellets are cylindrical (6-8mm in diameter, 10-30mm in length), have good flowability, and are resistant to moisture absorption (they have a dense structure after compression, with a water absorption rate of less than 10%). They can be stored in bags or in bulk, taking up only 1/3-1/4 the space of bulk materials. They are dust-free during transportation, offering efficient loading and unloading, making them suitable for long-distance transport.

Overall, bamboo biomass pellets are a new type of biomass fuel characterized by high thermal efficiency, low carbon emissions, sustainable resources, and flexible applications. These characteristics address the shortcomings of traditional biomass fuels (such as straw and wood chips) (low calorific value and unstable supply) while also avoiding the environmental issues associated with fossil fuels. As an industrial alternative fuel, a clean heating fuel for domestic use, and a key component of the agricultural circular economy, they possess both market potential and ecological value.

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