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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 9-10.5 T/Hour

3.TONY Brand 9-10.5Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1380 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bamboo biomass pellet processing equipment

(1) Pretreatment unit - solving the problem of "bamboo morphology and fiber toughness" Fresh wet bamboo has a hard texture, long fibers and strong toughness. Directly entering the drying or molding equipment will cause blockage and soaring energy consumption. It must first pass through the pretreatment equipment "crushing - fine crushing" to convert it into fine and uniform raw materials, paving the way for subsequent drying and compression. 

(2) Drying unit - solving the problem of "high moisture content in bamboo" Wet bamboo materials (if directly compressed, will cause the pellets to mold easily after molding, have low strength, and the moisture cannot be discharged during compression, causing the pellets to crack). The core of the drying unit is to reduce the moisture content of the bamboo material to 10%-15% (the optimal moisture content for molding). The commonly used equipment is a "drum dryer". 

(3) Molding Unit - Solving the Problem of "Compressing Bamboo Powder into Pellets"

The dried bamboo powder (moisture content 10%-15%) needs to be converted into high-density (1.1-1.3g/cm³) and easy-to-store biomass pellets through "extrusion molding". The core equipment is the ring die pellet machine (the molding equipment that is best suited to the high fiber properties of bamboo).

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Pretreatment equipment: strong and adaptable, anti-clogging, easy to maintain

Pretreatment equipment (chippers, crushers) is the first step in "breaking the physical properties of bamboo". Its features are "wear resistance, particle size control, and anti-entanglement" to avoid subsequent equipment blocking or overload.

(2) Drying equipment: efficient dehydration, temperature control and anti-coking

The moisture content of wet bamboo is as high as 40%-60%. The drying equipment needs to balance between "rapid dehydration" and "avoiding bamboo powder coking". Its features are "sufficient heat exchange, precise temperature control, and clean exhaust gas".

(3) Molding equipment (ring die pellet machine): high pressure and wear resistance, self-adhesive molding

Molding is the core link. The ring die pellet machine is the best equipment for high-fiber bamboo. Its features are designed around "high-pressure extrusion, wear resistance and damage resistance, and self-adhesiveness without adding glue". 

(4) Auxiliary equipment: ensuring continuous production, controlling quality, and reducing losses. Auxiliary equipment (transportation, cooling, and control systems) are key to "connecting various modules and stabilizing production." Their features include "anti-blocking, temperature control, and intelligence."

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Feed processing: Wet bamboo pellet processing equipment can crush bamboo and other plant materials and directly press them into pellets for use as feed. This equipment is widely used in the feed processing industry.

(2) Biomass energy: Bamboo pellets can be used as biomass fuel to produce pellet fuel. This fuel can replace traditional fossil fuels and is a renewable energy source.

(3) Organic fertilizer: Wet bamboo pellet processing equipment can also be used to produce organic fertilizer. By crushing bamboo and other organic materials and making them into pellets, efficient organic fertilizer can be made, which is suitable for agriculture and gardening.

(4) Handicraft making: In the field of handicraft making, wet bamboo pellet processing equipment can be used to make various bamboo handicrafts. These equipment can efficiently process bamboo, making it more suitable for handmade or machine-processed into handicrafts of various shapes and sizes.

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TONY Brand 9-10.5 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 9-10.5 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 9-10.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-132kw, Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-3*24m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-132kw with 6 flying blades type*1 set

C.Capacity:10-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:9-10.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:9-10.5 Ton/Hour.

C.TONY use 1 set of 3*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9-10.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:9-10.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:9-10.5 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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The wet bamboo biomass pellet project leverages the abundant bamboo resources to transform high-moisture, difficult-to-process wet bamboo waste (such as bamboo branches, bamboo bark, and bamboo scraps) into clean, renewable, and high-value-added biomass pellets. This resource-cycle project aims to address the solid waste pollution problem inherent in the bamboo processing industry while simultaneously generating clean energy to replace fossil fuels, achieving both environmental and economic benefits. The key to the success of the wet bamboo biomass pellet project lies in three key points:

1. Matching raw materials with production capacity: Avoiding raw material shortages caused by excessive production capacity or raw material waste caused by insufficient production capacity;

2. Matching equipment with raw material characteristics: Using specialized wet bamboo equipment, rather than general-purpose wood pellet machines, reduces equipment failures;

3. Matching products with market demand: Adjusting product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. In addition, the project needs to pay attention to environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items), while leveraging policy support to reduce initial investment and ultimately achieve the dual benefits of "environmental protection + economy".

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1. High Calorific Value: Bamboo biomass pellets have a high calorific value of over 5,000 kcal/kg, making them a highly efficient energy source.

2. Environmentally Friendly: Bamboo biomass pellets produce low smoke emissions during combustion, making them a cleaner fuel. Compared to traditional fossil fuels like coal, bamboo biomass pellets have a lower environmental impact.

3. Renewable: Bamboo is a fast-growing and widespread plant, capable of growing over one meter per day. This rapid growth makes it a sustainable resource, contributing to ecological balance and environmental protection.

4. Versatile Applications: Bamboo biomass pellets can be used not only as fuel but also in other applications, such as fertilizer. Their wide range of applications can help reduce energy costs in industrial production while also increasing crop yield and quality.

5. Easy to Store and Transport: After being pressed and formed by a biomass pellet machine, the pellets have a high specific gravity, are compact, and are resistant to combustion, making them easy to store and transport. The volume of the pellets is 1/30-40 of the volume of the raw material, and their specific gravity is 10-15 times that of the raw material. 

6. Economic benefits: Processing bamboo into biomass pellets can effectively utilize the bamboo parts that may have been discarded, thereby saving costs and improving economic benefits. In addition, the market demand for bamboo biomass pellets is increasing, providing an additional source of income.

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