Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 6-7T/Hour

3.TONY Brand 6-7Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000KW

6.Need Area: About 931㎡  L: 49M  W: 19M  H: 7.065M

Project Layout For Customer:

1.The working principle of wet bamboo biomass pellet processing equipment

The processing of wet bamboo biomass pellets requires the collaboration of multiple links such as crushing, drying, and molding. The working principle of its core equipment revolves around material pretreatment and energy conversion. As a key front-end equipment, the bamboo crusher achieves raw material refinement through high-speed impact and screening mechanisms, laying the foundation for subsequent pellet molding. The crushed wet bamboo chips need to be dried to reduce the moisture to 10-15%, and then passed through the bamboo ring die pellet machine for high-pressure molding.

2.Characteristics of wet bamboo biomass pellet processing equipment

Functional characteristics and application advantages of key equipment

(1)Multifunctionality of bamboo crusher: In addition to bamboo, it can also process a variety of biomass raw materials such as cotton stalks, branches, corn stalks, etc. The processed products are widely used in power generation, papermaking, wood-based panels and other industries, realizing resource recycling.

(2)Energy-saving and environmentally friendly design: crushers, dryers, and pelletizers can use energy-saving motors and closed operation modes to reduce dust emissions and energy consumption; the drying process can use processing waste as a heat source to reduce operating costs.

(3)Automation and safety: The equipment is usually equipped with an automatic feeding device and an overload protection system, which is easy to operate and has low maintenance costs, making it suitable for large-scale production scenarios.

3.Application scenarios of wet bamboo biomass pellet processing equipment

Biomass Energy Applications: Processing wet bamboo into biomass pellets for use as fuel in boilers and for home heating, thus replacing traditional fossil fuels.

Forest Waste Management: Processing and utilizing wet bamboo waste to recover resources and reduce environmental pollution.

Industrial Applications: In industries such as engineered wood products and paper manufacturing, wet bamboo pellets can be used as an intermediate raw material, facilitating subsequent processing.

TONY Brand 6-7Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 6-7Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Comprehensive Chipper TPC1000 - 90KW, Effective Hammer Mill-TFD85*250-250KW, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Bamboo φ ≤25cm Into25-55mm Wood Chips.     2.Model: TPC1000-90KW With 6 Baldes*1set   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Bamboo Chips Into 8-14mm Bamboo Dust. 2.Model: TFD85*250-250KW*1set 3.Capacity: 6-7Ton/Hour/Set	1.To Dry The 40% Bamboo Dust Into 10-15% Bamboo Dust.   2.Model: THGD2.2*24*1set 3.Capacity:6-7Ton/Hour/Set	1.To Stroage Bamboo Dust Before Pellet Machine; Adjust The Speed Of Bamboo Dust Entering The Pellet Machine 2.Model: TLC-7*1set 3.Capacity:6-7Ton/Hour/Set
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine	Belt Conveyor
1.To Press Dry Bamboo Dust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*3 sets 3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1 set 3.Capacity:6-7Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1Set  3.Capacity: 6-7Ton/Hour	1.To Transport Bamboo Chips,Bamboo Dust,Pellets. 2.Width: 80cm*6 sets 3.Capacity:Designed With The Whole Line

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 25 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90KW with 6 flying blades type*1 set

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:6-7Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:6-7Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7Ton/Hour. 

C.TONY brand galvanized pellets cooler *1set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50Kg/Bags. 

B.Capacity:6-7Ton/Hour. 

C.TONY  brand double  packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

1.Strong Demand Growth:

Global demand for clean energy is soaring, with countries actively promoting renewable energy use. In the heating sector, the transformation of traditional coal-fired heating systems in northern China to cleaner alternatives has seen biomass pellets emerge as an ideal replacement due to their efficiency and environmental benefits, leading to explosive market growth. In industrial production, many enterprises are also switching to biomass pellets to reduce energy consumption and meet environmental standards, further driving market demand.

2.Favorable Policy Support:

My country has implemented a series of policies to encourage biomass energy development, offering tax breaks, subsidies, and streamlined project approval processes, creating a favorable policy environment for biomass pellet projects. For example, some regions provide subsidies of over 100 yuan per ton to biomass fuel producers, reducing operating costs and enhancing profitability.

3.Favorable Competitive Landscape:

Currently, the biomass pellet market, while having some established players, is not yet saturated, particularly in rural areas and around forested regions with abundant raw materials. New entrants can quickly capture market share and gain a competitive edge by offering high-quality products, reasonable prices, and excellent service.

1.High calorific value and stable performance:

The calorific value of these pellets is comparable to that of medium-grade coal, meeting the heating needs of various applications such as residential heating and industrial boilers. Furthermore, the heat release during combustion is uniform and stable, without significant fluctuations, ensuring the continuous and efficient operation of energy-using equipment.

2.High combustion efficiency:

With its high density, the pellets are less likely to be blown away by wind during combustion, allowing for complete contact with oxygen and achieving a combustion efficiency of over 85%, thus reducing energy waste.

3.Low pollutant emissions:

During combustion, sulfur dioxide emissions are almost zero, and nitrogen oxide emissions are far lower than those of coal.  Dust emissions are also minimal, meeting national environmental standards.  This makes it a clean and environmentally friendly fuel, effectively reducing environmental pollution.