1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 6-7 T/Hour

3.TONY Brand 6-7 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The core logic of processing wet bamboo biomass pellets is "dehydration and conditioning first, followed by compression molding." This requires the coordinated efforts of multiple machines to address the difficulties in processing and looseness caused by bamboo's high fiber content and high moisture content (typically, fresh bamboo has a moisture content of 40%-60%, far exceeding the 10%-15% required for molding). The equipment system can be divided into three modules: "pretreatment unit," "drying unit," and "molding unit."

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Full-process integration capability: Crushing and pelletizing equipment form a continuous production line, covering raw material crushing, screening, pelletizing, cooling and other links. It is suitable for a variety of biomass raw materials such as bamboo, straw, and wood chips. The finished products can be used in power generation, artificial boards, papermaking and other fields.

(2) Environmental protection and economy: By processing agricultural and forestry waste such as wet bamboo, resource waste is reduced. The pellet fuel has high combustion efficiency and low smoke dust, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, suitable for large-scale production or individual merchants.

(3) Application scenarios and industry adaptation: The processed bamboo pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bamboo chips can also be directly used in papermaking or artificial board production, realizing the diversified utilization of raw materials.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Wet bamboo is essentially forestry waste (or primary processing raw material). The core function of its processing equipment is to "convert loose, high-moisture biomass into a dense, easily usable form." Therefore, it can be extended to the processing of similar agricultural/forestry resources, including: 

(1) Agricultural planting: auxiliary production of organic fertilizers. Applicable scenarios: pre-composting treatment of bamboo biomass in ecological farms and organic fertilizer plants.

(2) Forestry ecology: reduction and reuse of bamboo forest waste. Applicable scenarios: treatment of waste from natural bamboo forest protection areas and artificial bamboo forests (such as bamboo branches pruned every winter and withered bamboo stalks). 

With the development of biomass material technology, wet bamboo processing equipment can also serve some niche but high-value fields: 

(3) Biomass molded fuel derivatives: barbecue charcoal, fireplace charcoal. Applicable scenarios: production of clean barbecue charcoal in outdoor product factories and charcoal product factories. The "extrusion molding" function of bamboo processing equipment is the key to ensuring that the carbonized charcoal blocks are not easy to break.

(4) Environmental Management: Volume Reduction of High-Moisture Biomass Waste

Applicable Scenario: Biomass waste treatment in bamboo processing industrial concentration areas (such as wet bamboo chips and bamboo skin waste from bamboo product factories).

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TONY Brand 6-7 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000 - 90kw, Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D

3D

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 25 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10Ton/Hour. 

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:6-7 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

双胞包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

To ensure the sustainability of wet bamboo biomass pellet projects, a system must be built from four core dimensions: resource recycling, environmental friendliness, economic feasibility, and social adaptability. This system covers the entire lifecycle of "raw materials - production - product - waste," while balancing short-term benefits with long-term development.

1. Raw material side: Build a "sustainable bamboo resource supply chain" to avoid ecological damage.

Raw materials are the foundation of the project. The continuous supply of wet bamboo must balance "resource renewability" and "ecological protection" to avoid environmental problems caused by verharvesting.

2. Production side: Reduce energy consumption and pollution to achieve "clean processing."

Processing wet bamboo (typically with a moisture content of 30%-50%) requires additional water treatment, which can result in high energy consumption and wastewater/dust pollution. Therefore, "low-carbon production" is necessary through technological optimization and equipment upgrades. 

3. Product: Expand highly adaptable application scenarios to ensure market sustainability.

Market demand for biomass pellets is key to the project's long-term viability. This project must leverage the characteristics of wet bamboo pellets (calorific value approximately 4000-4500 kcal/kg, similar to wood pellets, and sulfur-free combustion) and target sectors with policy support and stable demand.

4. Operational: Strengthen cost control and policy alignment to enhance economic resilience.

The project's sustainability must be based on profitability. Refined operations must be implemented to reduce costs and fully leverage policy dividends to enhance risk resilience.

5. Social: Integrate with local development to foster a symbiotic "project-community" relationship.

The project's long-term operation requires local support. It must achieve synergistic development with the community by driving employment and supporting rural revitalization.

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湿竹子图 颗粒图

1. Environmentally friendly and sustainable:

 Bamboo grows quickly and is a renewable resource. Using bamboo biomass pellets can reduce dependence on fossil fuels, lower carbon emissions, and contribute to environmental protection and ecological development.

2. High energy density: 

Compared to other pelletized fuels, bamboo biomass pellets have a higher density, releasing more complete and powerful heat during combustion, resulting in a higher energy density.

3. Long lifespan: 

Bamboo itself has a long lifespan, so the biomass pellets made from it also have a long lifespan and a relatively long biodegradation time.

4. Easy to store and transport: 

After compression molding, bamboo biomass pellets reduce their volume and increase their specific gravity, making them easier to store and transport.

5. Wide application:

 Bamboo biomass pellets can be used in a variety of applications, such as industrial boilers, residential heating, power plants, and home barbecues.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional suggestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司认证图