1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 6 T/Hour

3.TONY Brand 6 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 910 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The processing of wet bamboo biomass pellets requires the collaboration of multiple links such as crushing, drying, and molding. The working principle of its core equipment revolves around material pretreatment and energy conversion. As a key front-end equipment, the bamboo crusher achieves raw material refinement through high-speed impact and screening mechanisms, laying the foundation for subsequent pellet molding. The crushed wet bamboo chips need to be dried to reduce the moisture to 10-15%, and then passed through the bamboo ring die pellet machine for high-pressure molding.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Mobile and energy-saving design: The crushing equipment supports motor and diesel engine drive, with a compact and movable structure, suitable for outdoor operations; the hammer crusher uses a high-pressure fan and a screen to separate qualified materials, reducing energy consumption while improving crushing efficiency.

(2) Efficient transmission and durability: The bamboo pellet machine uses high-precision gear transmission (efficiency of more than 98%), the ring die quick-release design is easy to replace, the main shaft and gears are heat-treated and strengthened, and the service life is extended, which is suitable for the high-pressure pelletizing needs of high-fiber raw materials such as bamboo chips.

(3) Balance between output and environmental protection: The output of the pellet machine equipment can be adjusted according to the model. The density of the finished pellets reaches 0.9-1.4g/cm³ and the calorific value is 3500-5500 kcal. It can replace coal for power generation and heating, realizing the utilization of biomass energy.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Core application areas: biomass energy production and application

The main product after wet bamboo processing is wet bamboo-based biomass pellets (or standard pellets after drying). Its core value is to replace traditional fossil fuels as a clean and renewable energy. Therefore, the energy field is the core application scenario of the equipment, including:

(1) Industrial heating/power field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textiles, wood processing, chemicals, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bamboo resources, family cooking, or heating of small commercial places (such as B&Bs and bath centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

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TONY Brand 6 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 6 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 6 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000 - 90kw, Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2*24m, TONY Pellet Machine TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D

3D

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 25 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:7-8 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:6 Ton/Hour.

C.TONY use 1 set of 2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

双胞包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

Market Advantages of Wet Bamboo Biomass Pellets: Steady Demand Growth and Wide Range of Applications

With the advancement of policies and enhanced environmental protection requirements, the market demand for biomass pellets is showing a "rigid growth" trend. Wet bamboo pellets, with their stable quality and low cost, can quickly penetrate a variety of core applications.

1. Industrial Sector: Core Application of Coal Replacement

Small and medium-sized boilers (1-10 tons) in industries such as food processing, textiles, chemicals, and building materials represent the mainstream demand. These companies are facing pressure to phase out coal, and bamboo pellets, with lower costs than natural gas and electricity, offer significant economic advantages and high customer loyalty (typically signing 1-3 year supply agreements).

2. Energy Sector: Stable Bulk Purchase Scenarios

Biomass power generation requires high annual procurement volumes for biomass pellets and requires a "stable calorific value and low ash content"—specifically, wet bamboo pellets meet these requirements (ash content ≤3%, calorific value fluctuation ±5%). Furthermore, if they are FSC certified (proving sustainable resources), they can also enter the export market (Europe and Japan are experiencing high demand for pellets). 

3. Civilian Applications: Potential Growth Scenarios

Demand for small packages (20-50kg/bag) of bamboo pellets is rapidly growing in civilian applications such as clean heating and agricultural greenhouses. While these markets have small order volumes, they offer high profit margins and can serve as a "supplementary market" for projects, balancing the cyclical fluctuations of industrial orders.

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湿竹子图 颗粒图

The physical form and combustion characteristics of bamboo biomass pellets make them adaptable to a variety of terminal scenarios, and the threshold for use is low.

1. Wide range of application scenarios

Civilian field: It can be used as fuel for home heating and cooking, replacing liquefied gas and loose coal, using a dedicated pellet stove, which is simple to operate (automatic loading and temperature control), clean and odorless;

Industrial field: It can be used as fuel for factory boilers and drying equipment (such as wood drying and agricultural product drying), or as raw materials for biomass power stations, and is compatible with existing biomass combustion equipment (no large-scale transformation is required);

Agricultural field: It can be used for greenhouse heating and livestock and poultry farm insulation, with stable heat and low carbon emissions, meeting the requirements of green agriculture.

 2. Convenient Storage and Transportation

The pellets are cylindrical (6-8mm in diameter, 10-30mm in length), have good flowability, and are resistant to moisture absorption (they have a dense structure after compression, with a water absorption rate of less than 10%). They can be stored in bags or in bulk, taking up only 1/3-1/4 the space of bulk materials. They are dust-free during transportation, offering efficient loading and unloading, making them suitable for long-distance transport.

Overall, bamboo biomass pellets are a new type of biomass fuel characterized by high thermal efficiency, low carbon emissions, sustainable resources, and flexible applications. These characteristics address the shortcomings of traditional biomass fuels (such as straw and wood chips) (low calorific value and unstable supply) while also avoiding the environmental issues associated with fossil fuels. As an industrial alternative fuel, a clean heating fuel for domestic use, and a key component of the agricultural circular economy, they possess both market potential and ecological value.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional suggestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司服务图