1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 5.5-6.5 T/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 850 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

Biomass pellet processing involves converting loose agricultural and forestry waste (such as wood chips, straw, rice husks, and bamboo) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core process includes three key steps: raw material pretreatment (crushing and pulverization), drying, and forming. Each step requires specialized equipment to transform the material's physical state.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Strong adaptability to raw materials, compatible with a variety of biomass raw materials

Wide processing capacity: Processable raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs, sugarcane), herbaceous plants (reeds, pasture, bamboo), etc. By adjusting the crushing and pulverization parameters, it can adapt to raw materials with different hardness and fiber content (for example, hardwood requires stronger crushing capacity, and straw requires controlled pulverization particle size to prevent agglomeration).

Clear raw material pretreatment requirements: The moisture content of the raw material must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, while too low a moisture content can lead to insufficient particle strength), and the particle size is usually required to be 4-14mm. Therefore, the equipment system usually integrates drying and screening modules to ensure that the raw materials meet the standards.

(2) Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → pulverizing equipment (fine powder) → drying equipment (humidity control) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (sorting) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, some auxiliary equipment can be omitted in a small production line).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food factories, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

(1) Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

(2) Agriculture and Animal Husbandry:

Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. These equipment can be adapted to different agricultural needs through process adjustments. 3. Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion systems. The equipment's refined production capabilities directly impact the user experience of these pellets.

2.图片

TONY Brand 5.5-6.5 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760 - Ⅲ - 185kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

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流程图1     

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D

3D

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A. This process is mainly used to grind the bamboo whose diamater is under 25 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper

B.TONY Brand comprehensive chipper TPC1000-90kw model with  With 6 Blades*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:6-8 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:6-7 Ton/Hour.

C.TONY use 1 set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts: 

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY  brand Double Packing Machine*1 Set

Main Parts:

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

Purpose and Benefits of the Wet Bamboo Biomass Pellet Processing Project

1. Purpose: The pelletized fuel is a new bioenergy source that can replace firewood, coal, fuel oil, and liquefied petroleum gas. It is widely used in heating, household stoves, hot water boilers, industrial boilers, and biomass power plants.

2. Economic Benefits: In the long term, the market demand for biomass pellet fuel is high, and the project is expected to generate significant economic returns after completion and operation.

3. Environmental Benefits: Biomass pellets do not produce sulfides during combustion, only carbon dioxide and water, which is environmentally friendly and meets energy conservation and emission reduction requirements. Furthermore, using wet bamboo to process biomass pellets efficiently utilizes bamboo processing residues, reduces waste emissions, and promotes resource recycling and ecological protection.

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湿竹子图 颗粒图

The environmentally friendly nature of bamboo biomass pellets is their core competitive advantage, as demonstrated by the following:

1. Carbon neutrality throughout the entire life cycle

Bamboo absorbs carbon dioxide through photosynthesis during its growth process and releases only an equivalent amount of CO₂ when burned, creating a "carbon cycle." This reduces carbon emissions by over 90% compared to coal (which emits 2.6 tons of CO₂ per ton burned). Furthermore, bamboo biomass pellets have extremely low sulfur (<0.05%) and nitrogen (<0.5%) contents, producing virtually no harmful gases like sulfur dioxide and nitrogen oxides when burned. This eliminates the need for additional desulfurization and denitrification equipment, reducing environmental investment.

2. Utilizing bamboo waste and reducing pollution

Bamboo tips, branches, and scraps generated after bamboo harvesting, as well as scraps from bamboo product processing, can easily rot and deteriorate, breeding mosquitoes, or generate black smoke pollution if left unused. Processing these into biomass pellets allows for "waste recycling," utilizing approximately 1.5-2 tons of bamboo waste per ton of pellets, achieving both environmental and resource recovery benefits.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional suggestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司优势图