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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 15-18T/Hour

3.TONY Brand 15-18Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Large Hydraulic Storage Silo,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1800kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1.The working principle of dried wood chips biomass pellet processing equipment

The process of processing dry wood chips into biomass pellets is mainly completed by biomass pellet molding equipment. Its core principle is to crush and compress dry wood chips and other biomass raw materials into high-density pellet fuel. This process requires key steps such as raw material pretreatment, mechanical compression, and thermal curing. The densification of the raw materials is achieved through the combined action of pressure and temperature.

2.Characteristics of dried wood chips biomass pellet processing equipment

(1)Strong adaptability to raw materials: It can process a variety of biomass raw materials such as dry wood chips, sawdust, straw, etc., without the need to add additional binders, and can be formed by utilizing the natural softening characteristics of lignin under high temperature and high pressure.

(2)High-efficiency and energy-saving design: It adopts ring die extrusion technology to reduce energy consumption; it is equipped with an automatic lubrication system and variable frequency speed regulation function to optimize production efficiency.

(3)Excellent pellet quality: The density of the formed pellets is greater than 1.1g/cm³, with high calorific value and complete combustion. The moisture content can be controlled at 15%-18%, which is convenient for storage and transportation and suitable for industrial boilers, power generation and other scenarios. 

(4)Automation and safety: It integrates complete sets of equipment such as crushing, conveying, and granulation. Some models support PLC control; it is equipped with overload protection, metal impurity filtering and other devices to reduce the failure rate

3.Application scenarios of dried wood chips biomass pellet processing equipment

(1)Building materials industry: Wood chips can be used as raw materials for building materials and used to produce various boards and composite materials.

(2)Furniture factories: During the furniture manufacturing process, scraps and leftovers can be converted into wood chips through wet wood chip processing equipment. These pellets can be reused or used as fuel.

(3)Forestry and board mills: Wood waste generated in these places can be processed into wood chips for the production of biomass energy.

(4)Animal husbandry and feed industry: Wood chips can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 15-18Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 15-18Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 15-18 tons per hour

5. Process: Fine Crushing Process -Sawdust Storage Process- Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*250-250KW, TONY Large Hydraulic Storage Silo, TONY Pellet Machine TYJ760-Ⅲ-160KW, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:15-18Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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大型液压料仓

2.Sawdust Storage Process:

A. This process is mainly used to storage the sawdust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and sawdust in it is not easy to be blocked. 

B. TONY brand sawdust storage to storage the sawdust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.

Main Parts:

(1)TONY's New Sawdust Storage Bin.

(2)With Screws Inside The Storage Bin To Prevent Sawdust Blocked.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15-18Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160KW*6sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:15-18Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*2 sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:15-18Ton/Hour.

C.TONY brand ton packing machine*2 sets  

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The dry wood chip processing biomass pellet project is an environmentally friendly project that relies on the conversion of agricultural and forestry waste (such as dry wood chips made from wood processing scraps, waste wood, etc.) into clean biomass energy, with both economic value and ecological benefits. The core of the project is to process dry wood chips into high-density pellet fuel (mainly used in industrial boilers, biomass power generation, home heating, etc.) through specialized equipment. Its implementation requires systematic planning of five core links: project feasibility, process design, equipment selection, cost-benefit, and risk control. 

1.Project feasibility analysis: Clarify the premise and market basis.

Feasibility is the core premise for project launch and needs to be evaluated from three aspects: raw material supply, market demand, and policy environment. 

(1)Raw material supply: ensure the "source stability" of the project.

(2)Market demand: lock in target customers and pricing.

(3)Policy environment: enjoy environmental protection and industrial support.

2. Project process design: Standardize the process to ensure efficiency and quality.

The process of processing dry wood chips into biomass pellets should follow the "pretreatment → molding → post-processing" principle. The core logic of the process is that process standardization is the key to ensuring stable product quality and reducing losses. 

(1)Pre-processing stage: ensuring that dry wood chips meet molding requirements.

(2)Core molding stage: the key to determining pellet quality. 

(3)Post-processing stage: ensuring storage and transportation stability. 

3.Equipment selection and plant planning: Matching production capacity and cost.

(1) Equipment selection: configuration according to production capacity gradient. 

(2) Plant planning: meeting production process and environmental protection requirements.

4. Cost-benefit calculation: clarifying profit margins. 

5. Risk control and operation.

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木片图 颗粒图

Biomass pellets are a solid fuel made from processed biomass materials such as wood chips. They have the following characteristics:

1.Uniform Size:

Biomass pellets typically range from 6-10 mm in diameter and 10-50 mm in length. This uniformity makes them more stable and efficient during combustion.

2.Low Moisture Content:

The moisture content of biomass pellets is typically below 10%, which helps improve combustion efficiency and reduce smoke and pollutant generation.

3.High Energy Density:

Due to their high density, biomass pellets also have a relatively high energy density, meaning they can provide more calories per unit volume.

4.Easy Storage and Transportation:

Due to their small size and high density, biomass pellets take up less space during storage and transportation, resulting in relatively low transportation costs.

5.Environmentally Friendly:

Biomass pellets produce low smoke and carbon dioxide emissions during combustion, making them a more environmentally friendly fuel option.

6.High Combustion Efficiency:

The high energy density and low moisture content of biomass pellets ensure more complete combustion, with thermal efficiencies generally exceeding 94%. 

7.Wide Application:

Biomass pellets are suitable for environments with high environmental requirements, such as food processing plants and pharmaceutical factories. They are also suitable for industrial production lines requiring efficient heat output, such as drying equipment and steam boilers.

In summary, biomass pellets, as a fuel processed from wood chips, offer uniform size, low moisture content, high energy density, ease of storage and transportation, excellent environmental performance, high combustion efficiency, and a wide range of applications.

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绿色地球+原材料+颗粒图

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公司介绍图