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 Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 2-2.5T/Hour

3.TONY Brand 2-2.5 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 200 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

3D

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1. The working principle of dried wood chips biomass pellet processing equipment

The dry wood chip pellet processing equipment uses dry wood chips as raw materials. First, it is processed into sawdust that meets the pelletizing requirements through a crushing equipment. Then, the crushed raw materials are extruded into shapes using a biomass pellet machine. Finally, the finished pellets are obtained after cooling and packaging. The entire process converts the originally discarded dry wood chips into usable pellet fuel, realizing the recycling and reuse of resources.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for dry wood chip pellets, processing equipment usually has high production efficiency. For example, some large-scale dry wood chip pellet processing production lines can process several tons or even tens of tons of dry wood chips per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of crushing and pelletizing, increasing the efficiency of material transportation, etc., efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.

(2)Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of dry wood chip pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the rotor of the crusher and the pressure roller of the pelletizer to improve their wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.

3. Application scenarios of dried wood chips biomass pellet processing equipment

Processed wood pellets can be used in the production of artificial boards (such as density board and particleboard), papermaking, or the chemical industry (as raw materials for activated carbon). They can also be used to treat forestry waste (such as branches and sawdust) and furniture factory scraps, enabling resource recycling and reducing waste disposal costs. Certain wood pellets can be used as supplementary ingredients in animal feed (such as bedding or fiber supplements), particularly in the livestock industry to improve the feeding environment or provide crude fiber. They can also be used in biomass boilers, power plants, or home heating, replacing traditional energy sources such as coal and reducing carbon emissions.

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TONY Brand 2-2.5 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2-2.5 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD65*75-55kw,  TONY Pellet MachineTYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

How to use the TONY pellet production line to make pellets from dried wood chips?

The process mainly includes the following steps and equipment:

1. Use TONY effective hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust.

2. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

3. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

4 Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO Name Model QTY Brand
1 Effective Hammer Mill TFQ65-75 1 TONY
2 Pellet Machine TYJ551-III-132 1 TONY
3 Galvanized Pellets Cooler TCN-1.5 1 TONY
4 Semi-automatic Packing Machine TBF-50 1 TONY
5 All Belt Conveyor TSP Series 4 TONY
6 EL.Cabinets TDD 4 TONY

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
图1 图1 图1 图1
Effective Hammer Mill Vertical Ring Die Pellet Machine Galvanized Pellets Cooler Semi-automatic Packing Machine
1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust.
2.Model: TFD65*75-55KW*1set
3.Capacity: 2-2.5Ton/Hour/Set
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets
2.Model: TYJ551-Ⅲ-132KW*1 set 
3.Capacity:2-2.5Ton/Hour/Set
4.New 304SS Type
1.To Cool Pellets From 80-90℃  Into 20-30℃
2.Model: TCN-1.5*1set
3.Capacity:2-2.5Ton/Hour
1.To Pack Pellets Into 15-50KG/Bags.
2.Model: TBF-50*1set 
3.Capacity:2-2.5Ton/Hour

三维图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand effective hammer mill TFQ65*75-55KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料,颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2-2.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2-2.5Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The market demand for wood chip pellets is diverse.Core markets include:

1. Biomass Energy Market: Replacing fossil fuels, driven by policy.

Biomass power plants and industrial boilers (in the textile, food, and chemical industries) require large quantities of pellet fuel. Wood pellets have a calorific value of 4200-4500 kcal/kg and are 50% cheaper than natural gas and 30% cheaper than coal (especially in coal-free zones), making them the cost-effective choice for power plants and boiler users.

Wood pellets can be used directly in pellet stoves for rural heating, greenhouses, and agricultural product drying (grain, fruits, and vegetables), requiring no complex modifications and enjoying high user acceptance. 

2. Agricultural Recycling Market: Facilitating the "farming-livestock cycle."

After crushing, wood pellets can be used as a roughage carrier for cattle and sheep (mixed with silage to improve feed palatability) or as a base for organic fertilizer (absorbing moisture from livestock and poultry manure, adjusting the carbon-nitrogen ratio, and complying with the "manure resource utilization" policy).

Agricultural parks, such as orchards and tea plantations, can process pruned wet branches into pellets for use in park heating and fruit drying, achieving "in-park waste recycling."

3. Solid Waste Management Market: Replacing "landfill/incineration," driven by environmental protection needs.

The wet wood portion of urban renovation waste and garden waste is traditionally disposed of by landfill (occupying land) or incineration (generating dioxins). However, wet wood pellet projects can convert this waste into clean energy.

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木片图 颗粒图

Processed biomass pellets have the following characteristics:

High density and high energy: Volume density can reach 1.1-1.3 tons/cubic meter, with a calorific value of approximately 4,000-4,500 kcal/kg, making them easy to store and transport.

Environmentally friendly and renewable: Combustion produces near-zero CO₂ emissions, and the sulfur and nitrogen content are low, making them a viable alternative to coal or natural gas for industrial boilers, hot air furnaces, and other equipment.

Fuel cost advantage: Compared to natural gas, fuel costs are 30%-50% lower, and the raw material source is broad (such as wood processing waste and crop straw).

This technology not only enables the resourceful utilization of agricultural and forestry waste but also provides a low-carbon solution for industrial heating, making it a key development direction in the renewable energy sector.

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绿色地球+原材料+颗粒图

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