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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 3.5-4 T/Hour

3.TONY Brand 3.5-4 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ860-III-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 410 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

3D

1. The working principle of dried wood chips biomass pellet processing equipment

The core logic of processing dry wood chips into biomass pellets is to pre-treat the raw materials to meet the "extrudability" requirement, then use the "pressure generated by extrusion + frictional heat" to soften and bond the lignin, and finally cool and shape it into high-density pellets. The entire process does not require the addition of chemical adhesives (relying on the natural viscosity of lignin), which is both environmentally friendly and ensures the combustion performance and stability of the pellets. It is currently one of the mainstream technologies for biomass energy resource utilization.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Precise machining accuracy: The main housing is made of high-quality steel, with uniform thickness and compact structure; it is carefully machined by imported CNC machining centers, with zero machining accuracy, providing stronger support for normal operation.

(2) Reliable lubrication system: The bearings and oil seals used in the transmission part are all made of high-precision bearings and wear-resistant and temperature-resistant fluororubber oil seals, and a special automatic lubrication system is added, with oil circulation cooling and automatic timed lubrication to ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(3) Durable ring die: The ring die is made of precision and has a unique compression ratio design, which makes the product quality better and the service life of the ring die longer, minimizing the production cost.

(4) Continuous operation capability: The new generation of biomass pellet mill can achieve 24-hour continuous operation

3. Application scenarios of dried wood chips biomass pellet processing equipment

(1) Biomass energy field

As a clean fuel: The processed wood pellets have high calorific value and high combustion efficiency, and their sulfur, ash and nitrogen content are much lower than fossil fuels such as coal and oil. They can be directly used for fireplaces and boiler heating, or as fuel for biomass power plants, achieving energy substitution and emission reduction goals.

Energy conversion advantages: Compared with traditional fuels, wood pellets are smokeless and odorless when burned, with low pollutant emissions, which meets the needs of modern green energy, especially in Europe and America where the demand for biomass energy is relatively high.

(2) Animal feed field

Feed pellet production: Wood pellets processed by wood pellet machines can be used as high-quality feed for poultry and livestock breeding, improving feed utilization and animal production efficiency. Some equipment is specially designed for feed pellets to meet the process requirements of feed processing.

(3) Environmental protection and resource recycling field

Wood waste processing: The equipment uses wood chips, sawdust, branches and other wood processing waste as raw materials, converting waste that might have been discarded into high-value pellet products, realizing resource recycling and reducing environmental pollution.

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TONY Brand 3.5-4 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3.5-4 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*100-110kw,  TONY Pellet MachineTYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:3-3.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3.5-4.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3.5-4Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3.5-4Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干木片+颗粒 颗粒机

Significance of the Dry Wood Chip Processing Biomass Pellets Project

1. Environmental Protection

As a clean energy source, biomass pellets offer the advantages of high calorific value and low pollution. They can significantly reduce the use of traditional fossil fuels, lower greenhouse gas and other pollutant emissions, and contribute to improved air quality and environmental protection.

2. Resource Recycling

Biomass pellets utilize agricultural and forestry waste, achieving resource recycling and reducing the negative impact of waste on the environment. They also provide an effective solution for waste management.

3. Energy Security

As a renewable energy source, biomass pellets can alleviate dependence on traditional energy sources such as oil and coal, improve energy security, and safeguard national energy security.

4. Economic Development

The development of the biomass pellet industry can drive the development of related industrial chains, create employment opportunities, and promote economic growth. Particularly in rural areas, the production and sale of biomass pellets can increase farmers' incomes and boost rural economic development.

5. Technological Innovation

The production process of biomass pellets involves a variety of technologies and equipment, such as hammer mills and biomass pellet machines. The development and application of these equipment and technologies promote technological innovation and industrial upgrading.

6. Social Benefits

The use of biomass pellets can provide a stable source of heat for homes and businesses, especially in remote areas with insufficient energy supply. As an alternative energy source, biomass pellets can improve residents' living conditions.

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木片图 颗粒图

Processed biomass pellets have the following characteristics:

High density and high energy: Volume density can reach 1.1-1.3 tons/cubic meter, with a calorific value of approximately 4,000-4,500 kcal/kg, making them easy to store and transport.

Environmentally friendly and renewable: Combustion produces near-zero CO₂ emissions, and the sulfur and nitrogen content are low, making them a viable alternative to coal or natural gas for industrial boilers, hot air furnaces, and other equipment.

Fuel cost advantage: Compared to natural gas, fuel costs are 30%-50% lower, and the raw material source is broad (such as wood processing waste and crop straw).

This technology not only enables the resourceful utilization of agricultural and forestry waste but also provides a low-carbon solution for industrial heating, making it a key development direction in the renewable energy sector.

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绿色地球+原材料+颗粒图

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