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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity:4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried wood chips biomass pellet processing equipment

The dry wood chip pellet processing equipment works by compressing the material into a compacted shape through the extrusion force between the die and rollers and the friction of the die holes. During this process, no additives or binders are required. This equipment effectively converts biomass materials such as dry wood chips into high-density pellet fuel. These pellets can be used in biomass power generation, boilers, fireplaces, and other applications, achieving resource reuse and environmental benefits.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1)The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

(2)The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

(3)The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 

(4)The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.

(5)The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

(6)The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

(7)Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

(8)High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

3. Application scenarios of dried wood chips biomass pellet processing equipment

(1) Building materials industry: Wood chips can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and leftovers can be converted into wood chips through wet wood chip processing equipment. These pellets can be reused or used as fuel.

(3) Forestry and board mills: Wood waste generated in these places can be processed into wood chips for the production of biomass energy.

(4) Animal husbandry and feed industry: Wood chips can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 4-5 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

(1) Capacity: 4-5 Ton/Hour

(2) Raw materials: Dried wood chips

(3) Moisture: Dry type, about 10-15%.

(4) Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

(5)Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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(1) Project Name: Dried Wood Chips Pellet Production Line

(2) Raw Material: All kinds of dried wood chips

(3) Moisture Content of Raw Material: 10-15%

(4) Capacity: 4-5 tons per hour

(5) Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

(6) Main Equipment: Effective Hammer Mill-TFD75*132-132kw,  TONY Pellet MachineTYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132KW*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5 Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Biomass pellet fuel, due to its clean, environmentally friendly, high calorific value, and stable combustion, is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and the building materials industry. With the strict implementation of environmental protection policies and the gradual phase-out of traditional coal-fired boilers, market demand for biomass pellets continues to grow as a high-quality alternative to coal. Biomass pellets are primarily made from agricultural and forestry waste, such as wood chips, rice husks, straw, and sawdust. These raw materials are abundant in rural areas and even free in some areas, reducing raw material costs while also enabling waste recycling.

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1. Renewable:

Made from agricultural and forestry waste (such as sawdust, straw, and rice husks), it is widely available and sustainable, reducing dependence on fossil fuels.

2. Environmentally Friendly and Low-Carbon:

Combustion produces near-zero carbon dioxide emissions (the same amount of CO₂ is already absorbed by the plant during growth), and sulfur and nitrogen oxide emissions are significantly lower than coal, meeting clean energy standards.

3. High Energy Density:

Through a compression process, it boasts a compact size and high density (calorific value approximately 3500-4500 kcal/kg), making it easy to store and transport.

4. High Combustion Efficiency:

The pellets have a regular shape and low moisture content (<10%), ensuring complete combustion with a thermal efficiency exceeding 80% and minimal ash.

5. Flexible Application:

Suitable for home heating, industrial boilers, power generation, and other applications, it is compatible with dedicated combustion equipment or converted coal-fired facilities.

6. Economical:

The raw material cost is low, and government subsidies are often provided, resulting in a long-term cost advantage over traditional fuels.

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