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Project Brief Introduction:

Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-280,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 480 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

Project Layout For Customer:

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1. The working principle of dried wood chips biomass pellet processing equipment

(1) Core forming mechanism: The equipment forms the material through the rotation and extrusion of the roller and the die. After pre-treatment, the dry wood chips enter the pelletizer and form a ring-shaped material layer under the action of centrifugal force. The material is extruded through the die hole under pressure without adding adhesives. The wood fiber's own softening properties are used to complete the bonding. 

(2) Advantages of dry material processing: Some equipment supports the "dry in, dry out" mode. The moisture content of dry wood chips usually meets the processing standard of 10%-15%. The drying step can be omitted, reducing energy consumption and process complexity.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Strong adaptability to raw materials: Precisely matches the physical properties of dry wood chips

Dry wood chips (such as pine, fir, and miscellaneous wood chips) have the characteristics of "low density, easy crushing, and stable lignin content". The equipment is specially adapted to this type of raw materials through structural design. The core features include:

The pretreatment module is highly targeted and has a high tolerance for impurities

(2) Stable molding performance: Ensure that the density and hardness of the pellets meet the standards

The core goal of dry wood chip processing is to produce "high-density, high-hardness" biomass pellets (density ≥1.1g/cm³, compressive strength ≥150N). The equipment achieves this goal through key structural design.

(3) Convenient operation and maintenance: Reduce production thresholds and operation and maintenance costs

Whether it is used in large-scale industrial production or small workshops, the equipment focuses on "easy operation and easy maintenance"

(4) Environmental protection and energy saving: Meet the needs of green production

The processing of biomass pellets from dry wood chips itself belongs to "resource utilization" (converting agricultural and forestry waste into clean energy), and the equipment design is also centered on "low pollution and low energy consumption" Expand

(5) Wide adaptability to application scenarios: taking into account the needs of different scales

Depending on the production scale (family use, small workshops, industrial-grade production), the equipment can be divided into different types to meet diverse needs

3. Application scenarios of dried wood chips biomass pellet processing equipment

(1) Building materials industry: Wood chips can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and leftovers can be converted into wood chips through wet wood chip processing equipment. These pellets can be reused or used as fuel.

(3) Forestry and board mills: Wood waste generated in these places can be processed into wood chips for the production of biomass energy.

(4) Animal husbandry and feed industry: Wood chips can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 4-5 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

(1) Capacity: 4-5 Ton/Hour

(2) Raw materials: Dried wood chips

(3) Moisture: Dry type, about 10-15%.

(4) Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

(5) Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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(1) Project Name: Dried Wood Chips Pellet Production Line

(2) Raw Material: All kinds of dried wood chips

(3) Moisture Content of Raw Material: 10-15%

(4) Capacity: 4-5 tons per hour

(5) Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

(6) Main Equipment:  Effective Hammer Mill-TFD75*132-132kw,  TONY Pellet MachineTYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3 Fan Blower.

(4)Connect Pi

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4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Significance of the Dry Wood Chip Processing Biomass Pellets Project

1. Environmental Protection

As a clean energy source, biomass pellets offer the advantages of high calorific value and low pollution. They can significantly reduce the use of traditional fossil fuels, lower greenhouse gas and other pollutant emissions, and contribute to improved air quality and environmental protection.

2. Resource Recycling

Biomass pellets utilize agricultural and forestry waste, achieving resource recycling and reducing the negative impact of waste on the environment. They also provide an effective solution for waste management.

3. Energy Security

As a renewable energy source, biomass pellets can alleviate dependence on traditional energy sources such as oil and coal, improve energy security, and safeguard national energy security.

4. Economic Development

The development of the biomass pellet industry can drive the development of related industrial chains, create employment opportunities, and promote economic growth. Particularly in rural areas, the production and sale of biomass pellets can increase farmers' incomes and boost rural economic development.

5. Technological Innovation

The production process of biomass pellets involves a variety of technologies and equipment, such as hammer mills and biomass pellet machines. The development and application of these equipment and technologies promote technological innovation and industrial upgrading.

6. Social Benefits

The use of biomass pellets can provide a stable source of heat for homes and businesses, especially in remote areas with insufficient energy supply. As an alternative energy source, biomass pellets can improve residents' living conditions.

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Processed biomass pellets have the following characteristics:

1.High density and high energy:

Volume density can reach 1.1-1.3 tons/cubic meter, with a calorific value of approximately 4,000-4,500 kcal/kg, making them easy to store and transport.

2.Environmentally friendly and renewable:

Combustion produces near-zero CO₂ emissions, and the sulfur and nitrogen content are low, making them a viable alternative to coal or natural gas for industrial boilers, hot air furnaces, and other equipment.

3.Fuel cost advantage:

Compared to natural gas, fuel costs are 30%-50% lower, and the raw material source is broad (such as wood processing waste and crop straw).

This technology not only enables the resourceful utilization of agricultural and forestry waste but also provides a low-carbon solution for industrial heating, making it a key development direction in the renewable energy sector.

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