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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 2.5-3 T/Hour 

3.TONY Brand 2.5-3 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ760-III-160KW ,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 270 kw 

6.Need Area: About   ㎡  L:  M  W:  M  H:  M 

Project Layout For Customer:

原材料图+颗粒机图片

3D

1. The working principle of dried wood chips biomass pellet processing equipment

Raw Material Pretreatment Stage First, dry wood chips are crushed to an appropriate particle size (usually 3-5 mm) to ensure uniformity for subsequent compression.

Mechanical Compression Molding Stage The pretreated raw material is fed through a screw feeder between the rollers and the die of the molding machine. Under high pressure (usually 50-150 MPa), the wood chip pellets are squeezed into the die channels. During this process, the cellulose and hemicellulose components within the raw material soften under pressure and frictional heat (temperatures can reach 100-180°C), creating intermolecular bonding and forming continuous, columnar pellets.Cutting and Cooling Stage The pellets extruded from the die are cut by a fixed blade into a desired length (usually 5-30 mm). They are then cooled to room temperature by air cooling to prevent the pellets from sticking due to residual heat. The result is a biomass pellet fuel with high hardness and density.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Automatic lubrication and intelligent control: The pellet machine is equipped with an automatic lubrication system and variable frequency speed regulation function, which can adjust the speed according to the characteristics of the raw materials, avoid machine blockage problems, and reduce energy consumption. 

(2) High efficiency and energy saving and cost control Dry-in and dry-out process: When the moisture content of the raw materials is 10-15%, there is no need to dry them and they can be processed directly, which significantly reduces energy consumption costs. Low maintenance design: The equipment's vulnerable parts (such as molds and rollers) are made of high-strength materials. Combined with regular lubrication and maintenance (such as gear oil replacement and metal impurity cleaning), they can extend their service life and reduce downtime.

(3) Environmental protection and resource recycling Zero additives and pollution-free: The processing process does not require adhesives and relies on the softening and bonding of lignin itself. When the finished product is burned, there is no harmful emission such as sulfur dioxide, which meets the requirements of energy conservation and emission reduction. Waste resource utilization: Agricultural and forestry waste such as dry wood chips and waste wood can be converted into high-value pellet fuel, realizing "waste to treasure" and contributing to the circular economy.

(4) Application scenarios and market adaptability The equipment is widely used in industrial boilers, biomass power plants, civil heating and other fields. With the advancement of environmental protection policies, equipment is extending from traditional energy replacement to diversified fields such as feed and fertilizer, and market demand continues to grow.

3. Application scenarios of dried wood chips biomass pellet processing equipment

(1) Energy production Biomass power generation: Processed pellet fuel can be directly used in biomass power plants as a boiler fuel, replacing traditional fossil energy and reducing carbon emissions. Heating and heating: Suitable for industrial boilers, commercial fireplaces and household heating equipment, providing clean and renewable heat. 

(2) Industrial and manufacturing fields Board production: Crushed wood chips can be used as raw materials for particleboard, fiberboard, plywood and other boards, improving the utilization rate of wood resources. Paper and pulp: Crushed wood chips can be used for pulp production after processing, meeting the papermaking industry's demand for fiber raw materials.

(3) Environmental protection and resource recycling fields Agricultural and forestry waste treatment: Convert agricultural and forestry waste such as logs, branches, and straw into pellet fuel, reducing solid waste accumulation and promoting a circular economy. Fossil fuel replacement: Replace coal and oil in scenarios such as biomass diesel production and power plant fuel, reducing environmental pollution.

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TONY Brand 2.5-3 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2.5-3 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD65*75-75kw,  TONY Pellet MachineTYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

流程图1

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2.5-3Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-75KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.5-3Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.5-3Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The Significance of the Dry Wood Chip Biomass Pellet Project

The dry wood chip to biomass pellet project is of great significance. Biomass pellets offer numerous advantages as a fuel.

From a cost perspective, the associated biomass burners, when used in conjunction with boilers, are 50%-60% cheaper than natural gas, saving users significant annual costs. This makes biomass pellets competitive in the energy market and can generate economic benefits for both businesses and users.

Furthermore, as a renewable energy source, the dry wood chip to biomass pellet project aligns with environmental trends, helping to reduce reliance on traditional fossil fuels and optimize the energy mix. Furthermore, the project's construction and operation are expected to create local employment opportunities and promote the development of related industries.

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木片图 颗粒图

1. Application scenarios and ease of use

(1) Multi-scenario adaptability: It is widely used in residential heating (intelligent temperature control, automatic feeding), biomass power generation, industrial boilers and other fields, especially in the Nordic region where it has become the main heating source. The EU uses combined heat and power to improve energy utilization.

(2) Intelligent operation experience: Compared with traditional coal burning, pellet fuel can realize automatic feeding and temperature control, reduce manual operation intensity, and improve ease of use.

(3) Policy support and market recognition: It complies with environmental protection policies, enjoys renewable energy subsidies, and has high public acceptance. 

2. Technological innovation and comprehensive benefits

(1) Diversification of conversion technologies: Through gasification and carbon sequestration polygeneration technology, pellets can be further converted into combustible gas, biochar and liquid fertilizer, achieving "full utilization" and increasing the added value of resource utilization

(2) Optimization of regional energy structure: In areas rich in forestry resources, biomass pellets can replace natural gas and coal, ensuring energy supply security, while reducing sulfide and nitrogen oxide emissions and improving air quality In summary, biomass pellets processed from wood chips have become an important direction for the global renewable energy transformation due to their multiple advantages such as environmental protection, high efficiency and economy. Especially in the context of policy drive and technological upgrading, their market potential will continue to be released.

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绿色地球+原材料+颗粒图

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