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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 3 T/Hour

3.TONY Brand 3Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet MachineTYJ760-III-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  200kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

3D

1. The working principle of dried wood chips biomass pellet processing equipment

The dry wood chip pellet processing equipment uses dry wood chips as raw materials. First, it is processed into sawdust that meets the pelletizing requirements through a crushing equipment. Then, the crushed raw materials are extruded into shapes using a biomass pellet machine. Finally, the finished pellets are obtained after cooling and packaging. The entire process converts the originally discarded dry wood chips into usable pellet fuel, realizing the recycling and reuse of resources.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for dry wood chip pellets, processing equipment usually has high production efficiency. For example, some large-scale dry wood chip pellet processing production lines can process several tons or even tens of tons of dry wood chips per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of crushing and pelletizing, increasing the efficiency of material transportation, etc., efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise. 

(2)Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of dry wood chip pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the rotor of the crusher and the pressure roller of the pelletizer to improve their wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.

3. Application scenarios of dried wood chips biomass pellet processing equipment

Processed wood pellets can be used in the production of artificial boards (such as density board and particleboard), papermaking, or the chemical industry (as raw materials for activated carbon). They can also be used to treat forestry waste (such as branches and sawdust) and furniture factory scraps, enabling resource recycling and reducing waste disposal costs. Certain wood pellets can be used as supplementary ingredients in animal feed (such as bedding or fiber supplements), particularly in the livestock industry to improve the feeding environment or provide crude fiber. They can also be used in biomass boilers, power plants, or home heating, replacing traditional energy sources such as coal and reducing carbon emissions.

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TONY Brand 3 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 3 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

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图片

原材料--成品图1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*100-90kw,  TONY Pellet MachineTYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:3Ton/Hour. 

C.TONY brand effective hammer mill TFQ75*100-90KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200KW*1set

Main Parts:

(1) TONY's New Vertical Ring Die Pellet Machine.

(2) Cyclone And Bags Dust Collectors. 

(3) Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干木片+颗粒 颗粒机

Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.

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木片图 颗粒图

1.Environmental protection: Wood pellet fuel has the characteristics of low carbon and low sulfur. Compared with coal, carbon dioxide emissions are reduced by 97.91%, sulfur dioxide emissions are reduced by 99.15%, and nitrogen dioxide emissions are reduced by 72.09%. Therefore, the emissions of biomass pellet fuel are almost zero compared to the high pollution emissions of coal.     

2.Renewable raw materials: The main raw materials of wood pellet fuel are agricultural and forestry waste, such as branches, sawdust, straw, etc. These raw materials are not only cheap, but also renewable resources, which helps to achieve sustainable development.                                                                                                                   

3.High calorific value: The calorific value of biomass pellet fuel reaches 3600-4200 kcal/kg. Using a special biomass heating furnace, the thermal efficiency can reach over 85%. 

4.Cost-effectiveness: The cost of wood pellet fuel is relatively low and the operating cost is not high. In addition, due to its environmental protection characteristics, it is supported by national policies, which also helps to reduce its use cost.

5.Wide range of applications: Wood pellet fuel can be used in many occasions, such as home heating, cooking, hot water supply and biomass power plants, etc.

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绿色地球+原材料+颗粒图

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