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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 1-1.5T/Hour

3.TONY Brand 1-1.5Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ551-III-90KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 160 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

3D

1. The working principle of dried wood chips biomass pellet processing equipment

The core principle of the dry wood chip processing biomass pellet equipment is to transform loose, low-density dry wood chips into high-density, easy-to-store and transport columnar pellets through the process of "pretreatment → extrusion molding → cooling and shaping". Its core technology revolves around "physical extrusion shaping" and "adaptation of raw material characteristics". The core system includes the feeding system, pretreatment system, extrusion molding system, transmission system, and cooling system, and each part works together to achieve the "from wood chip to pellet" transformation.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Strong adaptability to raw materials: Precisely matches the physical properties of dry wood chips

Dry wood chips (such as pine, fir, and miscellaneous wood chips) have the characteristics of "low density, easy crushing, and stable lignin content". The equipment is specially adapted to this type of raw materials through structural design. The core features include:The pretreatment module is highly targeted and has a high tolerance for impurities

(2) Stable molding performance: Ensure that the density and hardness of the pellets meet the standards

The core goal of dry wood chip processing is to produce "high-density, high-hardness" biomass pellets (density ≥1.1g/cm³, compressive strength ≥150N). The equipment achieves this goal through key structural design.

(3) Convenient operation and maintenance:

Reduce production thresholds and operation and maintenance costs Whether it is used in large-scale industrial production or small workshops, the equipment focuses on "easy operation and easy maintenance"

(4) Environmental protection and energy saving:

Meet the needs of green production The processing of biomass pellets from dry wood chips itself belongs to "resource utilization" (converting agricultural and forestry waste into clean energy), and the equipment design is also centered on "low pollution and low energy consumption" Expand

(5) Wide adaptability to application scenarios:

Taking into account the needs of different scales Depending on the production scale (family use, small workshops, industrial-grade production), the equipment can be divided into different types to meet diverse needs

3. Application scenarios of dried wood chips biomass pellet processing equipment

The equipment for processing dry wood chips into biomass pellets has a wide range of applications, covering energy production, industrial processing, residential life and other fields. Its application scenarios are closely related to the characteristics of the processed biomass pellet fuel. 

(1) Application in the field of energy production Biomass power generation:

The processed biomass pellets can be used as fuel for biomass power plants and converted into electricity through combustion to realize the utilization of renewable energy. Industrial boiler fuel: In enterprise production, biomass pellets can replace traditional coal for boiler combustion, provide heat energy for production and reduce pollutant emissions. 

(2) Application in the field of industrial processing Pretreatment of raw materials for board production:

Dry wood chips are processed into sawdust and wood chips, which can be used as raw materials for the production of particleboard, fiberboard, plywood and other boards, giving full play to the value of wood itself. Auxiliary processing for furniture manufacturing: Dry wood chips are crushed into wood chips suitable for making furniture, and further processed by cutting, grinding and other processes to make various parts of furniture. 

(3) Application in the field of residential life Heating for residents:

Biomass pellet fuel has a long burning time and high calorific value. It can be used in fireplaces, heating equipment, etc. in residents' homes to meet winter heating needs. Household appliance fuel: Some household biomass fuel appliances use biomass pellets as fuel to provide hot water or heating for daily use.

(4) Application in agriculture and environmental protection:

Agricultural waste resource utilization: Related equipment can also process agricultural waste such as crop straw. The processed biomass pellets realize the recycling of agricultural resources and meet environmental protection requirements.

Environmentally friendly energy substitution: Under the current resource and environmental situation, biomass pellet fuel is an environmentally friendly energy source. The application of its processing equipment can help reduce dependence on traditional fossil energy and alleviate environmental problems such as smog.

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TONY Brand 1-1.5 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1-1.5 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Multifunctional Hammer Mill-TFQ65*55-37kw,  TONY Pellet MachineTYJ551-Ⅲ-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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多功能粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37KW*1set

Main Parts: 

(1) TONY Multifunctional  Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-90KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:1-1.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1-1.5Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The market demand for wood chip pellets is diverse.

Core markets include:

1. Biomass Energy Market: Replacing fossil fuels, driven by policy.

Biomass power plants and industrial boilers (in the textile, food, and chemical industries) require large quantities of pellet fuel. Wood pellets have a calorific value of 4200-4500 kcal/kg and are 50% cheaper than natural gas and 30% cheaper than coal (especially in coal-free zones), making them the cost-effective choice for power plants and boiler users.

Wood pellets can be used directly in pellet stoves for rural heating, greenhouses, and agricultural product drying (grain, fruits, and vegetables), requiring no complex modifications and enjoying high user acceptance. 

2. Agricultural Recycling Market: Facilitating the "farming-livestock cycle."

After crushing, wood pellets can be used as a roughage carrier for cattle and sheep (mixed with silage to improve feed palatability) or as a base for organic fertilizer (absorbing moisture from livestock and poultry manure, adjusting the carbon-nitrogen ratio, and complying with the "manure resource utilization" policy).

Agricultural parks, such as orchards and tea plantations, can process pruned wet branches into pellets for use in park heating and fruit drying, achieving "in-park waste recycling."

3. Solid Waste Management Market: Replacing "landfill/incineration," driven by environmental protection needs.

The wet wood portion of urban renovation waste and garden waste is traditionally disposed of by landfill (occupying land) or incineration (generating dioxins). However, wet wood pellet projects can convert this waste into clean energy.

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木片图 颗粒图

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Processed biomass pellets have the following characteristics:

High density and high energy: Volume density can reach 1.1-1.3 tons/cubic meter, with a calorific value of approximately 4,000-4,500 kcal/kg, making them easy to store and transport.

Environmentally friendly and renewable: Combustion produces near-zero CO₂ emissions, and the sulfur and nitrogen content are low, making them a viable alternative to coal or natural gas for industrial boilers, hot air furnaces, and other equipment.

Fuel cost advantage: Compared to natural gas, fuel costs are 30%-50% lower, and the raw material source is broad (such as wood processing waste and crop straw).

This technology not only enables the resourceful utilization of agricultural and forestry waste but also provides a low-carbon solution for industrial heating, making it a key development direction in the renewable energy sector.

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绿色地球+原材料+颗粒图

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