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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 3-3.5T/Hour

3.TONY Brand 3-3.5 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 380 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1. The working principle of dried wood chips biomass pellet processing equipment

Biomass pellets are a clean and environmentally friendly new energy source. The core of their production is to convert dry wood chips into high-density columnar pellets through specialized equipment. The entire processing process involves three core steps: raw material pretreatment, extrusion molding, and cooling and screening. It involves the coordinated operation of multiple specialized equipment. The principles and performance of each step directly determine the quality and production efficiency of the finished pellets.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Strong adaptability: It can adapt to various raw materials, including but not limited to wood, pallets, wood chips, straw, rice straw, rice husks and urban domestic waste. 

(2) Efficient production: TONY sawdust pellet machine has the characteristics of low energy consumption and high output, low maintenance cost, no need to add grease, low maintenance cost, and non-professionals can quickly complete the repair. 

(3) High degree of automation: TONY pellet machine has compact process, small footprint, good dust removal effect, low noise, good production environment, and requires less manpower. A production line only requires 2-3 workers. It is easy to operate and can be automatically operated. 

(4) Environmental protection and energy saving: The pellet fuel produced by biomass pellet equipment has the advantages of high density, high calorific value, good combustion, low cost, easy to use, clean and hygienic, easy to store and transport, etc. It can replace firewood, coal, natural gas, liquefied gas, etc. and is widely used in domestic stoves, heating stoves, hot water boilers, drying furnaces, industrial boilers, and food heating. 

(5) Reasonable structural design: TONY biomass pellet machine adopts vertical feeding and direct placement design. The mold is stationary, the pressure wheel rotates, the material is centrifugal and evenly distributed around. The mold is double-layered and can be used for both upper and lower purposes, which reduces consumption, increases production and saves energy. The ring mold and vertical structure use the pelletizing chamber to dissipate heat and cool down. It has an independent discharging device, a high forming rate and reasonable design. The main force-bearing components are made of high alloy materials. The life of wearing parts is twice that of similar products. It can work 24 hours a day and is fully automatic lubricated.

3. Application scenarios of dried wood chips biomass pellet processing equipment

(1) Building materials industry: Wood chips can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and leftovers can be converted into wood chips through wet wood chip processing equipment. These pellets can be reused or used as fuel.

(3) Forestry and board mills: Wood waste generated in these places can be processed into wood chips for the production of biomass energy.

(4) Animal husbandry and feed industry: Wood chips can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 3-3.5 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3-3.5 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*100-110kw,  TONY Pellet MachineTYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:3-3.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3-3.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-3.5Ton/Hour.  

C.TONY brand semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干木片+颗粒 颗粒机

Risk Control and Operation Recommendations for Dry Wood Chip Processing Biomass Pellets Project

1. Core Risks and Countermeasures

(1) Raw Material Risk: Raw material shortage and price increase

Sign long-term agreements with 3-5 suppliers to lock in price and supply;

Expand raw material sources (e.g., cooperate with forestry departments to recycle logging residues);

Reserve 15-30 days of raw material inventory

(2) Quality Risk: Pellet density does not meet standards and yield is low

Establish a raw material testing system (measure moisture and impurities for each batch);

Regularly maintain the pellet machine (clean the ring die weekly and check the rollers monthly);

Train operators and familiarize them with parameter adjustments (e.g., pressure, temperature)

(3) Market Risk: Pellet price drop and demand reduction

Binding long-term customers (e.g., signing a 1-3 year supply agreement with a power plant);

Expanding multi-scenario customers (industrial + civil + export);

Improving product quality (entering the high-end market)

(4) Environmental Risk: Exceeding dust emission standards and failing environmental inspections

Maintain the dust removal system regularly (replace filter bags monthly);

Install online monitoring equipment (real-time monitoring of dust concentration);

Reserve environmental emergency funds (to cope with unexpected inspections)

2. Operational optimization suggestions

(1) Optimize raw material pretreatment: For dry wood chips containing impurities (such as scrap wood with nails), add a "magnetic separation + manual sorting" step to avoid damage to the equipment;

(2) Equipment maintenance plan: Establish a "daily inspection (check screws, lubrication), weekly inspection (clean mold holes, filter bags), monthly inspection (replace wearing parts)" system to extend the life of the equipment;

(3) Cost control details: Reuse of scrap materials (can reduce raw material loss by 5%-10%), staggered electricity use (use off-peak electricity hours for production to reduce electricity costs), and recycling packaging materials (woven bags can be reused 2-3 times).

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木片图 颗粒图

Biomass pellets are a solid fuel made from processed biomass materials such as wood chips. They have the following characteristics:

1. Uniform Size: Biomass pellets typically range from 6-10 mm in diameter and 10-50 mm in length. This uniformity makes them more stable and efficient during combustion.

2. Low Moisture Content: The moisture content of biomass pellets is typically below 10%, which helps improve combustion efficiency and reduce smoke and pollutant generation.

3. High Energy Density: Due to their high density, biomass pellets also have a relatively high energy density, meaning they can provide more calories per unit volume.

4. Easy Storage and Transportation: Due to their small size and high density, biomass pellets take up less space during storage and transportation, resulting in relatively low transportation costs.

5. Environmentally Friendly: Biomass pellets produce low smoke and carbon dioxide emissions during combustion, making them a more environmentally friendly fuel option.

6. High Combustion Efficiency: The high energy density and low moisture content of biomass pellets ensure more complete combustion, with thermal efficiencies generally exceeding 94%. 

7. Wide Application: Biomass pellets are suitable for environments with high environmental requirements, such as food processing plants and pharmaceutical factories. They are also suitable for industrial production lines requiring efficient heat output, such as drying equipment and steam boilers.

In summary, biomass pellets, as a fuel processed from wood chips, offer uniform size, low moisture content, high energy density, ease of storage and transportation, excellent environmental performance, high combustion efficiency, and a wide range of applications.

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绿色地球+原材料+颗粒图

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