1.图片

Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 6 T/Hour

3.TONY Brand 6 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ760-III-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 735 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

图片

1. The working principle of dried wood chips biomass pellet processing equipment

The core logic of processing dry wood chips into biomass pellets is to pre-treat the raw materials to meet the "extrudability" requirement, then use the "pressure generated by extrusion + frictional heat" to soften and bond the lignin, and finally cool and shape it into high-density pellets. The entire process does not require the addition of chemical adhesives (relying on the natural viscosity of lignin), which is both environmentally friendly and ensures the combustion performance and stability of the pellets. It is currently one of the mainstream technologies for biomass energy resource utilization.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Strong adaptability to raw materials:

It can process a variety of biomass raw materials such as dry wood chips, sawdust, straw, etc., without the need to add additional binders, and can be formed by utilizing the natural softening characteristics of lignin under high temperature and high pressure.

(2) High-efficiency and energy-saving design:

It adopts ring die extrusion technology to reduce energy consumption; it is equipped with an automatic lubrication system and variable frequency speed regulation function to optimize production efficiency.

(3) Excellent pellet quality:

The density of the formed pellets is greater than 1.1g/cm³, with high calorific value and complete combustion. The moisture content can be controlled at 15%-18%, which is convenient for storage and transportation and suitable for industrial boilers, power generation and other scenarios. 

(4) Automation and safety:

It integrates complete sets of equipment such as crushing, conveying, and granulation. Some models support PLC control; it is equipped with overload protection, metal impurity filtering and other devices to reduce the failure rate

3. Application scenarios of dried wood chips biomass pellet processing equipment

(1) Biomass energy field

As a clean fuel: The processed wood pellets have high calorific value and high combustion efficiency, and their sulfur, ash and nitrogen content are much lower than fossil fuels such as coal and oil. They can be directly used for fireplaces and boiler heating, or as fuel for biomass power plants, achieving energy substitution and emission reduction goals.

Energy conversion advantages: Compared with traditional fuels, wood pellets are smokeless and odorless when burned, with low pollutant emissions, which meets the needs of modern green energy, especially in Europe and America where the demand for biomass energy is relatively high.

(2) Animal feed field

Feed pellet production: Wood pellets processed by wood pellet machines can be used as high-quality feed for poultry and livestock breeding, improving feed utilization and animal production efficiency. Some equipment is specially designed for feed pellets to meet the process requirements of feed processing.

(3) Environmental protection and resource recycling field

Wood waste processing: The equipment uses wood chips, sawdust, branches and other wood processing waste as raw materials, converting waste that might have been discarded into high-value pellet products, realizing resource recycling and reducing environmental pollution.

2.图片

TONY Brand 6 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 6 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

三维图

三维图

三维图

5.1图片

图片

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片 

图片

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200KW*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

图片

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

图片

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6 Ton/Hour.  

C.TONY brand double packing machine*1set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

Technical Advantages of Processing Biomass Pellets from Dry Wood Chips

The technology for processing biomass pellets from dry wood chips has been developed for over 20 years, resulting in highly mature equipment and processes, fundamentally reducing the project's "technical risk." Mature and reliable technology: Stable equipment and low production risk.

1. High equipment stability and low failure rate

Mainstream pellet mills (such as ring die pellet mills) are designed specifically for the characteristics of dry wood chips. Core components (rollers and ring dies) have a service life of 800-1500 hours, with a failure rate of less than 5% during continuous operation. Furthermore, equipment manufacturers all provide comprehensive after-sales service (such as free installation and commissioning, a one-year warranty, and lifetime technical support). Even if a malfunction does occur, it can be quickly resolved (with spare parts arriving within 1-3 days), avoiding production losses caused by equipment downtime.

2. The process is simple and easy to master, requiring no specialized technicians.

The production process consists of only four steps: raw material crushing → extrusion molding → cooling and screening → packaging and storage. Operators can begin operations after 1-2 weeks of training. Furthermore, most equipment is equipped with a PLC control system, automating the entire process and reducing human errors (such as raw material blockages and pressure imbalances). This ensures consistent pellet quality (density, hardness, length, and other indicators meet standards at ≥98%).

8.图片

图片

Biomass pellets processed from wood chips offer the following advantages:

1. Renewable Energy:

Biomass pellets are derived from waste wood and agricultural residues, resulting in minimal environmental impact and a renewable energy source.

2. Low CO2 Emissions:

Compared to fossil fuels, the combustion of biomass pellets produces lower CO2 emissions, contributing to global climate change mitigation.

3. High Calorific Value:

Pine wood pellets have a calorific value of 4200-5000 kcal/kg, making them one of the highest calorific biomass fuels.

4. Low Ash Content:

Pine wood pellets have a low ash content, typically 1-3. Compared to coal, this ash content leaves very little ash and residual ash. This low ash content significantly increases the fuel's utilization rate, saving fuel.

5. Environmental Advantages:

The main components of the combustible gases released after pyrolysis of pine wood pellets are H2, CH4, CmHn, and CO. Emissions of SO2, CO, and NO after full combustion are negligible. Therefore, pine wood pellets offer significant environmental advantages compared to coal. 

6. Economical:

The utilization rate and unit price of pine wood pellet fuel are high. Compared with fuel oil, gas, electricity and other energy sources, pine wood pellet fuel is a relatively cost-effective energy source. It can generally save 50% compared with fuel oil and gas, and 80% compared with electricity. It is 10% cheaper than anthracite and about 20-30% more expensive than low-quality polluting coal.

9.图片

图片

10图片

图片

11.图片

图片