1.图片

Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 6-7T/Hour

3.TONY Brand 6-7 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 825 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

图片

1. The working principle of dried wood chips biomass pellet processing equipment

The principle of dry wood chip biomass pellet processing equipment is to convert dry wood chips into biomass pellets through processes such as crushing and extrusion.

The specific process is as follows:

First, if the raw material is wood chips, they undergo a crushing process.

Next, a biomass pellet machine presses the wood chips into fuel pellets. During this process, the lignin in the wood chips naturally melts, acting as a binder and shaping the pellets.

Finally, the newly produced biomass pellets are still hot and need to be cooled to room temperature in a cooler before they can be bagged and stored.

These machines typically include a crusher, pellet machine, pellet cooler, and packaging machine. Through the coordinated operation of these machines, dry wood chips are converted into highly efficient biomass pellets.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1) Strong adaptability: The biomass pellet machine can adapt to various raw materials, including dry wood chips.

(2) High-efficiency pelletizing: The centrifugal force is used to make the material continuously move in a circular motion and adhere to the inner wall of the die, forming a uniform annular material layer. The roller continuously rotates and squeezes the material, forcing it into the ring die hole for molding.

(3) Environmental protection and energy saving: The pellet fuel produced by the biomass pellet machine has the advantages of high density, high calorific value, good combustion, low cost, convenient use, clean and hygienic, easy to store and transport, etc. It can replace firewood, coal, natural gas, liquefied gas, etc. and is widely used in domestic stoves, heating stoves, hot water boilers, drying furnaces, industrial boilers, etc.

(4) High degree of automation: The TONY biomass pellet machine has a fully automatic lubrication function and can work 24 hours a day, reducing manual intervention and improving production efficiency.

(5) Low maintenance cost: Some biomass pellet machine equipment has low maintenance cost, no need to add grease, the wearing parts are practical and durable, and the roller bearings are international brands and are not easy to damage.

(6) Compact process: The biomass pellet machine has compact process, small footprint, good dust removal effect, low noise and good production environment.

3. Application scenarios of dried wood chips biomass pellet processing equipment

The equipment for processing dry wood chips into biomass pellets has a wide range of applications, covering energy production, industrial processing, residential life and other fields. Its application scenarios are closely related to the characteristics of the processed biomass pellet fuel. 

(1) Application in the field of energy production Biomass power generation: The processed biomass pellets can be used as fuel for biomass power plants and converted into electricity through combustion to realize the utilization of renewable energy. Industrial boiler fuel: In enterprise production, biomass pellets can replace traditional coal for boiler combustion, provide heat energy for production and reduce pollutant emissions. 

(2) Application in the field of industrial processing Pretreatment of raw materials for board production: Dry wood chips are processed into sawdust and wood chips, which can be used as raw materials for the production of particleboard, fiberboard, plywood and other boards, giving full play to the value of wood itself. Auxiliary processing for furniture manufacturing: Dry wood chips are crushed into wood chips suitable for making furniture, and further processed by cutting, grinding and other processes to make various parts of furniture. 

(3) Application in the field of residential life Heating for residents: Biomass pellet fuel has a long burning time and high calorific value. It can be used in fireplaces, heating equipment, etc. in residents' homes to meet winter heating needs. Household appliance fuel: Some household biomass fuel appliances use biomass pellets as fuel to provide hot water or heating for daily use.

(4) Application in agriculture and environmental protection：Agricultural waste resource utilization: Related equipment can also process agricultural waste such as crop straw. The processed biomass pellets realize the recycling of agricultural resources and meet environmental protection requirements.

Environmentally friendly energy substitution: Under the current resource and environmental situation, biomass pellet fuel is an environmentally friendly energy source. The application of its processing equipment can help reduce dependence on traditional fossil energy and alleviate environmental problems such as smog.

2.图片

TONY Brand 6-7 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6-7 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*250-250kw,  TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

5.1图片

图片

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6-7Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

图片

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

图片

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6-7Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

图片

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7 Ton/Hour.  

C.TONY brand double packing machine*1set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

The dry wood chip processing biomass pellet project has significant advantages in terms of environmental protection, economy and social benefits, as follows: 

1. Environmental advantages

(1) Reduce waste: By processing agricultural and forestry waste (such as waste wood, sawdust, etc.) into biomass pellet fuel, the pollution of these wastes to the environment can be effectively reduced and the recycling of resources can be promoted. 

(2) Reduce pollutant emissions: Biomass pellet fuel produces less smoke, dust and harmful gases during the combustion process. Compared with traditional coal burning, it can significantly reduce air pollution and help improve air quality. 

2. Economic advantages 

(1) Low cost and high profit: The production cost of biomass pellet fuel is relatively low, while its sales price is high, so it has a higher profit margin. In addition, due to its relatively low price, high calorific value and good combustion efficiency, it has a wide market demand and can bring good economic benefits.

(2) Cost savings: For enterprises or individuals using biomass pellet fuel, biomass pellet fuel can significantly reduce fuel costs compared with traditional fuels. 

3. Social Benefit Advantages

(1) Promoting employment: The construction and operation of biomass pellet fuel projects can drive local employment, increase farmers' income, and promote rural economic development.

(2) Supporting sustainable development: Biomass pellet fuel projects are in line with the national policy orientation on environmental protection and renewable energy development and have good development prospects. Investing in such projects can not only generate economic benefits, but also contribute to the realization of sustainable development.

8.图片

图片

1. Environmental protection and sustainable development value

(1) Renewable energy attribute: The raw materials come from biomass waste such as wood chips, which are renewable resources. Replacing fossil fuels such as coal can reduce dependence on non-renewable energy and conform to the concept of circular economy

(2) Low carbon emission characteristics: The carbon dioxide emissions during combustion are much lower than those of fossil fuels, and the carbon absorbed by biomass during growth can offset the carbon released by combustion, achieving "carbon neutrality" and helping to slow down global climate change

(3) Solid waste resource utilization: Converting urban wood waste such as construction wood waste and garden branches into energy solves the environmental pollution problems caused by traditional incineration treatment, and has both biomass and sustainable development value. Ecological and social benefits

2. Energy utilization and economic advantages

(1) High calorific value and combustion efficiency: processed biomass pellets have high calorific value, long combustion time, and complete combustion. The energy conversion efficiency is comparable to that of wood chips with the same calorific value, which can meet the diverse needs of industrial production, power generation, and residential heating.

(2) Optimized storage and transportation costs: pellets have regular shape and high density, and the volume is only 1/5-1/3 of wood chips, which significantly reduces storage space occupation and transportation costs, making it suitable for large-scale distribution.

(3) High maturity of processing technology: small investment in production equipment, low energy consumption, and energy saving of 30%-50% in the drying process. The industry chain is well-equipped and economically feasible.

9.图片

图片

10.图片

图片

11.图片

图片