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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 15T/Hour

3.TONY Brand 15Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1650 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1.The working principle of dried wood chips biomass pellet processing equipment

The principle of dry wood chip biomass pellet processing equipment is to convert dry wood chips into biomass pellets through processes such as crushing and extrusion.The specific process is as follows:

First, if the raw material is wood chips, they undergo a crushing process.

Next, a biomass pellet machine presses the wood chips into fuel pellets. During this process, the lignin in the wood chips naturally melts, acting as a binder and shaping the pellets.

Finally, the newly produced biomass pellets are still hot and need to be cooled to room temperature in a cooler before they can be bagged and stored.

These machines typically include a crusher, pellet machine, pellet cooler, and packaging machine. Through the coordinated operation of these machines, dry wood chips are converted into highly efficient biomass pellets.

2.Characteristics of dried wood chips biomass pellet processing equipment

(1)Automatic lubrication and intelligent control:

The pellet machine is equipped with an automatic lubrication system and variable frequency speed regulation function, which can adjust the speed according to the characteristics of the raw materials, avoid machine blockage problems, and reduce energy consumption. 

(2)High efficiency and energy saving and cost control Dry-in and dry-out process:

When the moisture content of the raw materials is 10-15%, there is no need to dry them and they can be processed directly, which significantly reduces energy consumption costs. Low maintenance design: The equipment's vulnerable parts (such as molds and rollers) are made of high-strength materials. Combined with regular lubrication and maintenance (such as gear oil replacement and metal impurity cleaning), they can extend their service life and reduce downtime.

(3)Environmental protection and resource recycling Zero additives and pollution-free:

The processing process does not require adhesives and relies on the softening and bonding of lignin itself. When the finished product is burned, there is no harmful emission such as sulfur dioxide, which meets the requirements of energy conservation and emission reduction. Waste resource utilization: Agricultural and forestry waste such as dry wood chips and waste wood can be converted into high-value pellet fuel, realizing "waste to treasure" and contributing to the circular economy.

(4)Application scenarios and market adaptability:

The equipment is widely used in industrial boilers, biomass power plants, civil heating and other fields. With the advancement of environmental protection policies, equipment is extending from traditional energy replacement to diversified fields such as feed and fertilizer, and market demand continues to grow.

3.Application scenarios of dried wood chips biomass pellet processing equipment

(1)Biomass power generation/heating enterprises

Typical scenarios: Biomass power plants and industrial boilers (such as heating boilers in textile factories and food factories) require a large amount of stable pellet fuel

(2)Small and medium-sized heating/drying users

Typical scenarios: Rural heating stations, agricultural product drying plants (such as grain, fruit and vegetable drying), greenhouse heating; processed pellets are directly stored in the silo of the heating station and can be taken out as needed.

(3)"Self-circulating" processing in orchards/tea gardens

Typical scenarios: After being processed into pellets, they can be used as fuel for the orchard's "biomass hot air furnace" (for fruit tree frost protection and fruit drying), or crushed and buried in the soil to improve soil quality, realizing "self-circulating waste in the park";

(4)Environmental protection and solid waste treatment fields

Typical scenarios: Urban solid waste treatment plants (sorted wood waste), garden waste treatment stations ( branches,  shrub slices).

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TONY Brand 15Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 15Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 15 tons per hour

5. Process: Fine Crushing Process -Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*250-250KW, TONY Pellet Machine TYJ760-Ⅲ-200KW, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200KW*5sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:15Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:15Ton/Hour.

C.TONY brand ton packing machine*1set 

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The Significance of the Dry Wood Chip Biomass Pellet Project

The dry wood chip to biomass pellet project is of great significance. Biomass pellets offer numerous advantages as a fuel.

From a cost perspective, the associated biomass burners, when used in conjunction with boilers, are 50%-60% cheaper than natural gas, saving users significant annual costs. This makes biomass pellets competitive in the energy market and can generate economic benefits for both businesses and users.

Furthermore, as a renewable energy source, the dry wood chip to biomass pellet project aligns with environmental trends, helping to reduce reliance on traditional fossil fuels and optimize the energy mix. Furthermore, the project's construction and operation are expected to create local employment opportunities and promote the development of related industries.

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木片图 颗粒图

Biomass pellets processed from wood chips offer low cost, increased density, high energy efficiency, and a wide range of applications.

Biomass pellets processed from wood chips offer low cost, high added value, and a significantly lower cost than petroleum-based energy. They are a nationally advocated clean energy alternative with a broad market potential. The pelletized fuel is compact, has a high specific gravity, and high density, making it easy to process, convert, store, transport, and reuse.

They have a high calorific value: 2.5-3 kg of wood pellets have the same calorific value as 1 kg of diesel, but at less than half the cost, and boast a burnout rate exceeding 98%. These pellets are widely used in industrial and agricultural production, power generation, heating, boiler burning, cooking, and are suitable for both households and businesses.

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绿色地球+原材料+颗粒图

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公司服务图