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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 12.5-15T/Hour

3.TONY Brand 12.5-15Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1500 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1.The working principle of dried wood chips biomass pellet processing equipment

The core logic of processing dry wood chips into biomass pellets is to pre-treat the raw materials to meet the "extrudability" requirement, then use the "pressure generated by extrusion + frictional heat" to soften and bond the lignin, and finally cool and shape it into high-density pellets. The entire process does not require the addition of chemical adhesives (relying on the natural viscosity of lignin), which is both environmentally friendly and ensures the combustion performance and stability of the pellets. It is currently one of the mainstream technologies for biomass energy resource utilization.

2.Characteristics of dried wood chips biomass pellet processing equipment

(1)Precise machining accuracy: The main housing is made of high-quality steel, with uniform thickness and compact structure; it is carefully machined by imported CNC machining centers, with zero machining accuracy, providing stronger support for normal operation.

(2)Reliable lubrication system: The bearings and oil seals used in the transmission part are all made of high-precision bearings and wear-resistant and temperature-resistant fluororubber oil seals, and a special automatic lubrication system is added, with oil circulation cooling and automatic timed lubrication to ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(3)Durable ring die: The ring die is made of precision and has a unique compression ratio design, which makes the product quality better and the service life of the ring die longer, minimizing the production cost.

(4)Continuous operation capability: The new generation of biomass pellet mill can achieve 24-hour continuous operation

3.Application scenarios of dried wood chips biomass pellet processing equipment

(1)Building materials industry: Wood chips can be used as raw materials for building materials and used to produce various boards and composite materials.

(2)Furniture factories: During the furniture manufacturing process, scraps and leftovers can be converted into wood chips through wet wood chip processing equipment. These pellets can be reused or used as fuel.

(3)Forestry and board mills: Wood waste generated in these places can be processed into wood chips for the production of biomass energy.

(4)Animal husbandry and feed industry: Wood chips can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 12.5-15Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 12.5-15Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 12.5-15 tons per hour

5. Process: Fine Crushing Process- Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*220-220KW, TONY Pellet Machine TYJ760-Ⅲ-160KW, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160KW*5sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:12.5-15Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1 set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:12.5-15Ton/Hour.

C.TONY brand ton packing machine*1set  

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The dry wood chip processing biomass pellet project has significant advantages in terms of environmental protection, economy and social benefits, as follows: 

1.Environmental advantages

(1)Reduce waste: By processing agricultural and forestry waste (such as waste wood, sawdust, etc.) into biomass pellet fuel, the pollution of these wastes to the environment can be effectively reduced and the recycling of resources can be promoted. 

(2)Reduce pollutant emissions: Biomass pellet fuel produces less smoke, dust and harmful gases during the combustion process. Compared with traditional coal burning, it can significantly reduce air pollution and help improve air quality. 

2.Economic advantages 

(1)Low cost and high profit:The production cost of biomass pellet fuel is relatively low, while its sales price is high, so it has a higher profit margin. In addition, due to its relatively low price, high calorific value and good combustion efficiency, it has a wide market demand and can bring good economic benefits.

(2)Cost savings:For enterprises or individuals using biomass pellet fuel, biomass pellet fuel can significantly reduce fuel costs compared with traditional fuels. 

3.Social Benefit Advantages

(1)Promoting employment: The construction and operation of biomass pellet fuel projects can drive local employment, increase farmers' income, and promote rural economic development.

(2)Supporting sustainable development: Biomass pellet fuel projects are in line with the national policy orientation on environmental protection and renewable energy development and have good development prospects. Investing in such projects can not only generate economic benefits, but also contribute to the realization of sustainable development.

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木片图 颗粒图

Biomass pellets processed from wood chips offer the following advantages:

1.Renewable Energy:

Biomass pellets are derived from waste wood and agricultural residues, resulting in minimal environmental impact and a renewable energy source.

2.Low CO2 Emissions:

Compared to fossil fuels, the combustion of biomass pellets produces lower CO2 emissions, contributing to global climate change mitigation.

3.High Calorific Value:

Pine wood pellets have a calorific value of 4200-5000 kcal/kg, making them one of the highest calorific biomass fuels.

4.Low Ash Content:

Pine wood pellets have a low ash content, typically 1-3. Compared to coal, this ash content leaves very little ash and residual ash. This low ash content significantly increases the fuel's utilization rate, saving fuel.

5.Environmental Advantages:

The main components of the combustible gases released after pyrolysis of pine wood pellets are H2, CH4, CmHn, and CO. Emissions of SO2, CO, and NO after full combustion are negligible. Therefore, pine wood pellets offer significant environmental advantages compared to coal. 

6.Economical:

The utilization rate and unit price of pine wood pellet fuel are high. Compared with fuel oil, gas, electricity and other energy sources, pine wood pellet fuel is a relatively cost-effective energy source. It can generally save 50% compared with fuel oil and gas, and 80% compared with electricity. It is 10% cheaper than anthracite and about 20-30% more expensive than low-quality polluting coal.

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绿色地球+原材料+颗粒图

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客户参观图