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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 18-20 T/Hour

3.TONY Brand 18-20 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ860-III-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1200 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried sawdust biomass pellet processing equipment

(1) Compression molding stage: high-pressure extrusion to form pellets

Dry sawdust enters the pellet machine's compression system and is extruded into pellets under high temperature and pressure.

During the compression process, the natural lignin in the wood softens due to heat, acting as a binder, making the pellet structure more compact and stronger.

(2) Cooling and screening: Stabilizing pellet quality

After cooling, the pellets become harder, less prone to breakage, and easier to transport and store.

Screening removes excessively fine powder or agglomerated particles, ensuring uniform particle size and stable quality in the final product.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) Precise machining accuracy: The main housing is made of high-quality steel, with uniform thickness and compact structure; it is carefully machined by imported CNC machining centers, with zero machining accuracy, providing stronger support for normal operation.

(2) Reliable lubrication system: The bearings and oil seals used in the transmission part are all made of high-precision bearings and wear-resistant and temperature-resistant fluororubber oil seals, and a special automatic lubrication system is added, with oil circulation cooling and automatic timed lubrication to ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(3) Durable ring die: The ring die is made of precision and has a unique compression ratio design, which makes the product quality better and the service life of the ring die longer, minimizing the production cost.

(4) Continuous operation capability: The new generation of biomass pellet mill can achieve 24-hour continuous operation

3. Application scenarios of dried sawdust biomass pellet processing equipment

(1) Building materials industry: Sawdust pellets can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and offal can be converted into sawdust pellets through wet sawdust pellet processing equipment. These pellets can be reused or used as fuel.

(3) Forest farms and board mills: Wood waste generated in these places can be processed into sawdust pellets for the production of biomass energy.

(4) Animal husbandry and feed industry: Sawdust pellets can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 18-20 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 18-20 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 18-20 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18-20 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:18-20 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *2 sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:18-20 Ton/Hour.    

B.TONY band ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Benefit Analysis of Sawdust Processing Biomass Pellets Project 

1. Economic Benefit Advantages: Fast Return on Investment, Stable Profit Margin The project belongs to the “light asset, fast turnover” type, with flexible investment threshold, clear profit margin, and strong risk resistance. The price of raw materials (sawdust) fluctuates slightly (annual fluctuation is usually less than 10%), and the price of products (biomass pellets) is driven by the energy market (for example, when coal and natural gas prices rise, pellet prices rise simultaneously). “The cost side is stable, and the selling price side is linked to the energy price”, and the ability to resist market risks is better than most processing industries. 

2. Environmental Protection and Social Benefit Advantages: Taking into account both commercial value and social responsibility The project can not only bring economic benefits, but also generate significant environmental protection and social benefits, and enhance the brand value of enterprises:

 (1) Significant environmental benefits: The carbon emissions of biomass pellets during combustion are much lower than those of traditional energy - compared with coal, burning 1 ton of pellets can reduce CO₂ emissions by about 1.5 tons and SO₂ emissions by about 0.08 tons, which is in line with the “dual carbon” goal. Enterprises can further obtain additional income through carbon trading (great potential in the future). 

(2) Outstanding social benefits: The project can stimulate local employment (such as positions in raw material recycling, production operations, and logistics distribution), utilize local wood processing waste, contribute to rural revitalization, and easily obtain support from local governments, creating a good environment for the company's subsequent development.

In summary, the sawdust processing biomass pellet project is a high-quality investment direction with low risk and stable returns in the current new energy and environmental protection fields. It is particularly suitable for deployment in areas with concentrated wood processing industries and a large number of industrial boilers.

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Sawdust itself is a waste product from wood processing (furniture, panel, and door factories, etc.). Processing it into pellets is essentially a "resource cycle," eliminating the issue of competing with grain crops for land or forest resources.

1. No additional raw material consumption and no productive resources are used: No dedicated tree planting is required; existing industrial waste is directly utilized, eliminating the environmental pollution caused by sawdust incineration and landfills while also achieving "waste resource utilization."

2. Stable raw material supply, unrestricted by seasonality: The wood processing industry operates year-round, resulting in a stable sawdust output (the furniture industry alone produces over 10 million tons annually). Sawdust can also be stored for long periods (dried sawdust has a low moisture content and is less susceptible to mold). This eliminates the risk of seasonal supply disruptions and ensures the continuity of pellet production. 

3. High Cost-Effectiveness: Amidst rising energy costs, sawdust pellets offer significantly better value for money than clean energy sources like natural gas and liquefied petroleum gas, and are even competitive with coal.

4. Long-Term Cost Stability and Strong Resistance to Fluctuations: The raw material (sawdust) is an industrial waste product with minimal price fluctuations (annual fluctuations ≤10%). Coal and natural gas are significantly impacted by international energy markets and geopolitics. The cost stability of sawdust pellets makes them more suitable for long-term use by businesses and households.

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