1标题

Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 10.5-12T/Hour

3.TONY Brand 10.5-12 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ860-III-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 800 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

Core Forming: Fiber reorganization and densification under mechanical extrusion is a key step in converting sawdust into pellets. The core principle is "high-pressure extrusion + wood fiber self-bonding." Lignin in the sawdust (a natural adhesive that softens under pressure and frictional heat) works together with moisture to tightly bind the fibers, forming pellets with a fixed shape.

Core component: The forming machine—the "ring die pellet machine"—is more adaptable to dried materials and less prone to clogging.

During the extrusion process, intense friction between the sawdust and the inner wall of the die and the surface of the rollers generates frictional heat of 60-90°C. This temperature softens the lignin in the sawdust (the softening point of lignin is approximately 70-100°C). Simultaneously, the moisture forms "liquid bridges" that bind the dispersed fibers together, providing a foundation for subsequent shaping.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) High efficiency and energy saving: For example, pellet machines have low energy consumption, high output, compact process, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers and can be operated automatically, reducing labor costs. 

(2) Low maintenance cost and easy operation: Sawdust pellet machines have low maintenance costs and do not require grease injection. Non-professionals do not need much time to complete maintenance. The wearing parts are practical and durable. The roller bearings are made of international brands and are not easy to damage. They are easy to operate and do not require professional operation. 

(3) Raw material processing and environmental protection: The moisture content of the raw materials before pellet processing needs to be controlled at about 10-15%. Therefore, in actual production, drying equipment may be required. Sawdust pellets contain few harmful substances and the content of harmful gas components during combustion is extremely low. The ash after combustion can be used as potash fertilizer, which meets environmental protection requirements.

3. Application scenarios of dried sawdust biomass pellet processing equipment

(1) Civilian solid fuel: Wood pellet fuel has a high utilization rate, is easy to store and use, is hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. Every 10,000 tons of biomass fuel burned can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, smoke emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3,400-6,000 kcal.

In short, sawdust biomass pellet fuel can be described as "environmentally friendly", "energy-saving", "renewable", and "zero-carbon emission". It is the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

原材料图+颗粒机图片

2标题

图片

TONY Brand 10.5-12 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3标题

原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 10.5-12 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4标题

流程图1

流程图

5标题

原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1标题

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ250-III-250KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.2标题

镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:10.5-12 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.3标题

双胞包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:10.5-12 Ton/Hour.  

C.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6标题

客户生产线案例图

7标题

图 干锯末+颗粒 颗粒机

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

Equipment Investment: 

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

Plant and Site Costs: 

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

Environmental and Other Expenses: 

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

8标题

锯末图 颗粒图

In terms of raw materials and production, they boast a broad and low-cost source. Relying on waste sawdust from wood processing plants and furniture factories, they eliminate the need for additional farmland or the consumption of high-quality resources, resulting in a low raw material price. Furthermore, the production process is chemical-free, relying solely on the sawdust's own fibers bonded together under high temperature and high pressure, preserving the product's natural properties. Furthermore, their uniform shape makes them easy to store and stack, reducing warehouse space and transport costs by 30%-50%

In terms of performance, their high combustion efficiency and low pollution levels are their key advantages: Their combustion efficiency exceeds 85%, far exceeding that of traditional coal, enabling rapid heat release. Their ash content after combustion is only 2%-5%, and their sulfur content is less than 0.05%, significantly lower than that of coal. Pollutants such as sulfur dioxide and dust are minimal, meeting national environmental standards and offering a direct alternative to fossil fuels such as coal and natural gas.

In terms of application and value, it has a wide range of applications, meeting the heating needs of industrial boilers and power plants, as well as household heating and agricultural greenhouse heating. It is compatible with most existing combustion equipment, eliminating the need for major retrofits. It also offers stable economic returns and can benefit from renewable energy subsidies, tax exemptions, and other policies, combining environmental benefits with economic value.

9标题

绿色地球+原材料+颗粒图

10图

11标题

11图