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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 9-10.5T/Hour

3.TONY Brand 9 -10.5Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet MachineTYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 710 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

The core of sawdust processing biomass pellet equipment (i.e. biomass pellet machine) is to transform loose, low-density sawdust into high-density, regular-shaped biomass pellets through the process of "pretreatment → extrusion molding → curing and shaping". Its working principle revolves around "physical extrusion" and "material property utilization". The core structure of different types of equipment is slightly different, but the overall process is the same.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) Raw material adaptability: It can process a variety of agricultural and forestry wastes such as sawdust, rice husks, and crop straw, realizing "turning waste into treasure."

(2) Environmentally friendly properties: Through high-temperature and high-pressure physical compression molding, no chemical adhesives are added, and the production process is green and pollution-free; the finished pellet fuel is renewable and has low carbon emissions, and replacing fossil fuels can reduce greenhouse gas emissions.

(3) Key parameters can be adjusted: By adjusting the mold aperture, roller pressure, and speed, the particle size (usually 6-12mm in diameter), density, and calorific value can be controlled to ensure that the product meets the requirements of different combustion scenarios (such as boilers, fireplaces, biomass power generation, etc.).

(4) Automation integration: Achieve full process automation from raw materials to finished products, reduce manual intervention, and improve production efficiency.

(5) Maintenance convenience: The vertical equipment has a compact structure and low maintenance cost. The core components (such as molds and rollers) are highly wear-resistant and have a long service life, and long-term operating costs are controllable.

3. Application scenarios of dried sawdust biomass pellet processing equipment

(1) Building materials industry: Sawdust pellets can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and offal can be converted into sawdust pellets through wet sawdust pellet processing equipment. These pellets can be reused or used as fuel.

(3) Forest farms and board mills: Wood waste generated in these places can be processed into sawdust pellets for the production of biomass energy.

(4) Animal husbandry and feed industry: Sawdust pellets can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 9-10.5 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 9-10.5 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 9-10.5 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9-10.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2) Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:9-10.5 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:9-10.5 Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干锯末+颗粒 颗粒机

Resource Advantages of Sawdust Processing Biomass Pellets Sufficient raw materials and low costs enable "waste-to-treasure" transformation.Sawdust, a natural waste product from wood processing (furniture factories, panel mills, wooden door factories, logging sites, etc.), offers two key resource advantages:

1. Stable and widespread supply: The furniture industry alone generates over 10 million tons of sawdust, wood shavings, and other waste products annually. Raw materials do not require "deliberate cultivation" and can be directly recycled from downstream processing plants at low prices (in some areas, free collection is even offered, reducing raw material transportation and procurement costs), eliminating the risk of raw material shortages.

2. Low processing costs and strong environmental performance: Traditionally, sawdust is often incinerated or landfilled, resulting in resource waste and the generation of pollutants such as PM2.5 and methane. Processing sawdust into biomass pellets achieves "waste-to-resource" status, aligning with the national policy of "solid waste reduction and resource utilization" and avoiding the risk of environmental penalties.

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锯末图 颗粒图

Compared to traditional fuels like coal and firewood, sawdust pellets offer a superior user experience and require no major modifications to existing equipment:

1. Easy to ignite and stable combustion: The pellets have a regular shape (typically 6-10mm in diameter and 20-30mm in length) and a controllable moisture content (10%-15%). Ignition requires only a small amount of combustion aid (such as paper or wood chips). Once ignited, the flame is stable and the calorific value is uniform (lower calorific value is approximately 4200-4800 kcal/kg, close to Class II bituminous coal). There are no problems with coal "coking and flameout" or firewood "smoking and fluctuating flames."

2. Compatible with existing equipment, low modification cost: Industrial boilers, residential heating stoves, biomass burners, and other equipment require only a simple adjustment of the feed port (e.g., replacing the coal feed port with a pellet-specific feeder). The modification cost is typically only 5%-10% of the total equipment price, significantly lower than the cost of switching from coal to gas (which requires replacing the entire gas combustion system). 3. Strong adaptability to automated operations: The particles have good fluidity and can be fed automatically and controlled automatically through pipes and screw conveyors. When combined with a temperature control system, unattended combustion can be achieved (such as 24-hour continuous operation of an industrial boiler), reducing manual operation costs.

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绿色地球+原材料+颗粒图

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