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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 9T/Hour

3.TONY Brand 9 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet MachineTYJ760-III-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 650 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

Sawdust biomass pellet equipment works by compressing sawdust into pellets through mechanical pressure.

Specifically, this equipment typically consists of a rotating roller and a ring die. Sawdust and other raw materials are pre-processed in the equipment before entering the pelletizing chamber. The rotating roller squeezes the raw materials through the die holes in the ring die, forming pelletized biomass fuel. This process does not require additional adhesives; instead, mechanical pressure generates frictional heat between the raw materials, which solidifies and forms the pellets.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1)High Efficiency and Energy Saving: The sawdust pellet machine features an optimized design, low power consumption, high production efficiency, and reliable operation. The mold uses an extended die for better molding results.

(2) High Degree of Automation: The sawdust pellet machine is highly automated, requiring virtually no manual supervision. During startup, the loading speed automatically adjusts according to the machine's operating current, increasing production, reducing electricity costs, and avoiding problems such as machine stalling caused by excessively fast material feeding.

(3)Environmental Protection and Energy Saving: As an environmentally friendly and energy-saving biomass energy production machine, the biomass sawdust pellet machine uses agricultural and forestry waste, such as sawdust, straw, rice husks, and bark, as raw materials. Through pretreatment and processing, it solidifies and forms high-density pellet fuel, making it an ideal alternative to kerosene. It saves energy and reduces emissions, offering significant economic and social benefits. It is a highly efficient, clean, and renewable energy source.

(4)Reasonable Structure: The sawdust pellet machine boasts a rational structure, easy maintenance, and a small footprint, making it suitable for production needs of all sizes. 

(5) Wide range of applications: Finished wood pellets can be used in a variety of applications such as biomass power generation, boilers, fireplaces, and household appliances.

3. Application scenarios of dried sawdust biomass pellet processing equipment

(1) Biomass power generation/heating enterprises

Typical scenarios: Biomass power plants and industrial boilers (such as heating boilers in textile factories and food factories) require a large amount of stable pellet fuel

(2) Small and medium-sized heating/drying users

Typical scenarios: Rural heating stations, agricultural product drying plants (such as grain, fruit and vegetable drying), greenhouse heating; processed pellets are directly stored in the silo of the heating station and can be taken out as needed.

(3) "Self-circulating" processing in orchards/tea gardens

Typical scenarios: After being processed into pellets, they can be used as fuel for the orchard's "biomass hot air furnace" (for fruit tree frost protection and fruit drying), or crushed and buried in the soil to improve soil quality, realizing "self-circulating waste in the park";

(4) Environmental protection and solid waste treatment fields

Typical scenarios: Urban solid waste treatment plants (sorted wet wood waste), garden waste treatment stations (wet branches, wet shrub slices)

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TONY Brand 9 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 9 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 9 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:9 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:9 Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干锯末+颗粒 颗粒机

The sawdust biomass pellet project is an environmentally friendly investment with broad prospects.

1. Project Background:

Against the backdrop of the deepening implementation of the "Dual Carbon" strategy and the rising costs of traditional energy, the sawdust biomass pellet project has emerged. This project converts sawdust and other waste generated by wood processing plants and furniture factories into high-density biomass pellet fuel through high-pressure extrusion, achieving resource recycling and reuse, meeting environmental requirements, and generating significant economic benefits.

2. Project Investment:

The project investment scale varies depending on the production scale.

3. Equipment Selection:

Selecting efficient, intelligent, and stable sawdust pellet equipment is crucial to the project's success. High-quality equipment should feature core technologies such as high-precision roller die design, strong raw material adaptability, intelligent temperature and pressure control systems, and automatic lubrication and fault detection. 4. Market Demand and Application Scenarios

Stricter environmental protection policies are driving the phase-out of traditional coal-fired boilers. Biomass pellets, due to their cleanliness, high calorific value (comparable to coal), and stable combustion, have become an alternative energy source for industrial boilers, heating equipment, livestock farms, and food processing. Demand has surged, particularly under the "coal-to-biomass" policy.

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锯末图 颗粒图

Sawdust is originally loose and bulky (1 cubic meter of loose sawdust weighs only about 150-200 kilograms). Processing it into pellets significantly increases its density, solving the pain points of traditional biomass fuels, which are difficult to store and transport:

1. High density and concentrated energy: Pellets can reach a density of 1.1-1.3 tons per cubic meter. The energy of 1 cubic meter of pellets is equivalent to 0.7-0.8 tons of standard coal. Their volume is only 1/5-1/6 of that of loose sawdust. Storage does not require large warehouses; ordinary workshops or simple sheds can be used, saving over 50% of storage space.

2. Low transportation costs and adaptability to large-scale use: The high-density feature significantly improves transportation efficiency. Based on road transportation calculations, a 10-ton truck can transport 10 tons of pellets (approximately 8 cubic meters). If loose sawdust with the same energy is transported, 40-50 cubic meters are required, reducing transportation costs by 60%-70%. It is particularly suitable for "high-volume" scenarios such as industrial enterprises and power plants.

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绿色地球+原材料+颗粒图

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