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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 6-7 T/Hour

3.TONY Brand 6-7 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ551-Ⅲ-132kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried sawdust biomass pellet processing equipment

Sawdust biomass pellet equipment works by compressing sawdust into pellets through mechanical pressure.

Specifically, this equipment typically consists of a rotating roller and a ring die. Sawdust and other raw materials are pre-processed in the equipment before entering the pelletizing chamber. The rotating roller squeezes the raw materials through the die holes in the ring die, forming pelletized biomass fuel. This process does not require additional adhesives; instead, mechanical pressure generates frictional heat between the raw materials, which solidifies and forms the pellets.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) High efficiency and energy saving: For example, pellet machines have low energy consumption, high output, compact process, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers and can be operated automatically, reducing labor costs. 

(2) Low maintenance cost and easy operation: Sawdust pellet machines have low maintenance costs and do not require grease injection. Non-professionals do not need much time to complete maintenance. The wearing parts are practical and durable. The roller bearings are made of international brands and are not easy to damage. They are easy to operate and do not require professional operation. 

(3) Raw material processing and environmental protection: The moisture content of the raw materials before pellet processing needs to be controlled at about 10-15%. Therefore, in actual production, drying equipment may be required. Sawdust pellets contain few harmful substances and the content of harmful gas components during combustion is extremely low. The ash after combustion can be used as potash fertilizer, which meets environmental protection requirements.

3. Application scenarios of dried sawdust biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand 6-7 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 6-7 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6-7 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-4 Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's double packing machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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The sawdust biomass pellet project is an environmentally friendly investment with broad prospects.

1. Project Background:

Against the backdrop of the deepening implementation of the "Dual Carbon" strategy and the rising costs of traditional energy, the sawdust biomass pellet project has emerged. This project converts sawdust and other waste generated by wood processing plants and furniture factories into high-density biomass pellet fuel through high-pressure extrusion, achieving resource recycling and reuse, meeting environmental requirements, and generating significant economic benefits.

2. Project Investment:

The project investment scale varies depending on the production scale.

3. Equipment Selection:

Selecting efficient, intelligent, and stable sawdust pellet equipment is crucial to the project's success. High-quality equipment should feature core technologies such as high-precision roller die design, strong raw material adaptability, intelligent temperature and pressure control systems, and automatic lubrication and fault detection. 4. Market Demand and Application Scenarios

Stricter environmental protection policies are driving the phase-out of traditional coal-fired boilers. Biomass pellets, due to their cleanliness, high calorific value (comparable to coal), and stable combustion, have become an alternative energy source for industrial boilers, heating equipment, livestock farms, and food processing. Demand has surged, particularly under the "coal-to-biomass" policy.

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Sawdust biomass pellets, made from wood processing waste, are a new type of fuel that combines environmental friendliness with economic benefits. Their key advantages are as follows:

1. Environmentally friendly and cost-effective raw materials: Utilizing wood processing waste, they do not require arable land and involve no chemical additives during production, making them naturally environmentally friendly.

2. High-efficiency and clean combustion: With a combustion efficiency exceeding 85%, ash content of 2-5%, and sulfur content less than 0.05%, they produce minimal pollutants, meet environmental standards, and can replace fossil fuels.

3. Wide application and stable returns: Suitable for industrial heating, residential heating, and other applications without requiring equipment modifications; they also qualify for renewable energy policy subsidies.

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