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Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:15 T/Hour

3.TONY Brand 15 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2250 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

Wet straw biomass pellet processing equipment is used to chop and compress bundled or baled straw and other biomass materials into pellet fuel. Its working principle is to first use a crusher to break the straw into small pieces of about 5 cm. The crusher then grinds the crushed straw into sawdust with a particle size of 4-14 mm. The dryer dries the crushed wet sawdust to a moisture content of between 10-15%. The sawdust is then pressed through a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 15 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity:15 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 15 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132kw, Effective Hammer Mill- TFD85*250-250kw, Rotary Drum Dryer-2.5*24m ,TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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TPX2500-132kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet straw within 2.2m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132kw models *3sets

C.Capacity:4.5-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *2sets.

C.Capacity: 15 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 15 Ton/Hour. 

C.TONY use 2 sets of 2.5*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *5sets

C.Capacity:15Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:15 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*1set                                                                                                                                                                                                                    C.Capacity: 15 Ton/Hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The comprehensive advantages of the straw biomass pellet processing project

1. Efficient resource recycling: Transform "waste" into "treasure", enhancing the value of straw

The core advantage of the equipment lies in solving the problem of resource utilization for straw. It converts agricultural waste into marketable energy products.

2. Significant cost advantages: Reduce energy and operational costs

Whether at the production end or the usage end, the pellet fuel processed by the equipment has obvious cost advantages. At the same time, the operating cost of the equipment is controllable.

3. Environmental protection and policy compatibility: Conform to the green development orientation and enjoy policy benefits

The production and application of the equipment fully comply with current environmental protection policies, bringing additional policy benefits to users.

4. Easy storage and transportation of products: Solve the physical problems of "dispersed, light, and wet" of straw

The pellet fuel processed by the equipment has physical properties far superior to loose straw, significantly reducing the difficulty of storage and transportation.

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秸秆图加颗粒图

The core value of straw biomass pellets lies in their excellent energy supply. Their energy properties are reflected in the following aspects:                                                                                     

1. Calorific Value (Energy Density)

The calorific value of straw pellets typically ranges from 15-19 MJ/kg (megajoules per kilogram), with the specific value affected by the type of raw material, moisture content, and processing method.

Higher Calorific Value: Including the latent heat of water evaporation, approximately 18-20 MJ/kg.

Lower Calorific Value: Excluding the energy of water evaporation, approximately 15-17 MJ/kg.

Pelletization significantly increases the calorific value of straw, bringing it close to that of high-quality coal (approximately 20-25 MJ/kg).

2. Combustion Characteristics

Ignition Point: Approximately 250-300°C, lower than that of raw straw (uncompressed).

Combustion Efficiency: After pelletization, combustion efficiency can reach over 85%, with low residual ash content (typically less than 10%). Volatile Matter Content: Approximately 60-75%. Combustion easily releases combustible gases, promoting complete combustion.

3. Energy Density, Storage, and Transportation

Pelletization increases volumetric energy density by 3-5 times, facilitating storage, transportation, and large-scale applications (such as boiler fuel).

Moisture Control: The moisture content after processing is typically less than 10%, significantly reducing transportation costs and the risk of mold.

4. Renewable Energy Properties

Carbon Neutral: The CO₂ released during combustion is essentially balanced by the CO₂ absorbed during plant growth, meeting low-carbon and environmental requirements.

Sustainable Raw Materials: Utilizing agricultural waste (such as corn stalks and rice straw) as raw materials reduces incineration pollution and enables resource recycling.

5. Other Related Properties

Ash Composition: Primarily contains minerals such as potassium and calcium, and can be recycled as fertilizer.

Breakage Resistance: Pellets typically have a diameter of 6-8 mm and high compressive strength (approximately 3-5 MPa), making them suitable for long-term storage.

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绿色地球+原材料+颗粒图

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公司认证图