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原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The core principle of processing wet coconut shells into biomass pellets is to utilize the physical properties of the wet coconut shells combined with external pressure and temperature to achieve dense pelletizing. The entire process does not rely on additional adhesives; it primarily depends on the natural binding force formed by the softening of lignin in the wet coconut shells at high temperatures.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Integrated Production Line: 

Drying, crushing, pelleting, and cooling (included in some models) are integrated into a single production line, reducing raw material transfer links and improving overall efficiency.

(2) Variable Frequency Speed Control: 

The core motors mostly use variable frequency control, allowing speed adjustments based on raw material humidity and fiber content, avoiding energy consumption during idling and ensuring stable granule quality.

(3) Corrosion-Resistant Body: 

Parts in contact with wet materials are mostly made of stainless steel to prevent rusting from prolonged contact with damp materials, reducing maintenance costs.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Tropical Coconut Producing Areas – Core Application Areas Leveraging Raw Material Advantages

These regions have huge yields of wet coconut shells and low raw material acquisition costs, making them the most concentrated areas for equipment application.

(1) Southeast Asian Countries:

For example, Indonesia, Thailand, and the Philippines, as major global coconut producers, generate large amounts of wet coconut shell waste. Local enterprises or processing plants directly install equipment to convert the waste into pellet fuel to meet local energy needs or for export.

(2) Tropical Southern China:

For example, Hainan, the Leizhou Peninsula in Guangdong, and Xishuangbanna in Yunnan, the coconut processing industry (such as coconut juice and coconut meat processing) generates a large amount of wet coconut shells. Equipment is mostly installed by local agricultural product processing enterprises or professional biomass energy companies to realize on-site resource utilization of waste.

(3) Caribbean and South America:

For example, Brazil and Colombia, some tropical islands and coastal areas have extensive coconut cultivation. Equipment is used to process local wet coconut shells to provide heating and power fuel for residents or small factories.

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TONY Brand 36-45 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 36-45 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 36-45 TPH

5. Process: Fine Crushing Process - Coconut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:36-45Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Coconut Shell Dust Storage Process:

A. This process is mainly used to storage the coconut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and coconut shells dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the coconut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the coconut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Coconut Shell Dust Blocked.

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烘干机

带锯末图

3.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:36-45Ton/Hour.

C.TONY use 4 sets of 3.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:36-45 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*9sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:36-45 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*3sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:36-45 Ton/Hour. 

C.TONY brand ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

1. Superior Product Characteristics and Strong Market Competitiveness

Biomass pellets possess numerous superior characteristics. Their high calorific value, typically 4200-4800 kcal/kg, is close to that of medium-quality coal, providing ample heat. Low ash content results in minimal ash residue after combustion, reducing cleaning costs and environmental pollution. Low emissions are also observed, with extremely low sulfur content (usually <0.05%) and nitrogen content. Pollutants such as SO₂ and NOₓ produced during combustion are far lower than those from coal combustion, meeting stringent environmental standards and making them highly favored by customers with high environmental requirements. Furthermore, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12 mm and a length of 20-50 mm. Their density can reach 0.8-1.2 g/cm³, with high hardness, making them less prone to breakage and easier to store and transport, further enhancing their market competitiveness.

2. Significant Environmental Benefits and Social Value

The development of the biomass pellet industry aims to transform agricultural and forestry waste into valuable resources, achieving resource recycling and reducing environmental pollution from waste. Meanwhile, the carbon dioxide emissions generated during the combustion of biomass pellets are essentially balanced with the carbon dioxide absorbed by plants during growth, achieving "carbon neutrality," which helps mitigate the greenhouse effect and improve air quality. This not only aligns with national environmental protection policies but also enhances the company's corporate image, bringing high social reputation and potential business opportunities.

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湿椰壳图 颗粒图

When used as fuel, coconut shell pellets offer excellent combustion performance suitable for small to medium-sized heating and power generation needs. Their core advantages lie in their calorific value and combustion stability.

1. High and sustained calorific value: 

The lower heating value of the pellets after molding is approximately 18-22 MJ/kg, close to that of medium-quality coal (approximately 20-25 MJ/kg). The flame is stable and the heat release is uniform during combustion, making it suitable for continuous heating applications.

2. Complete combustion and low residue: 

Coconut shell fibers burn more completely after compression, resulting in an ash content of only 2%-5%, far lower than that of raw coal (typically above 10%). This reduces the frequency of slag cleaning and the amount of solid waste requiring treatment.

3. Low moisture content: 

The moisture content of the processed pellets is controlled at 10%-15%, avoiding heat loss due to excessive moisture during combustion and improving thermal efficiency.

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绿色地球+原材料+颗粒图

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公司认证图