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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:2.8-3.2Ton /Hour

3.TONY Brand 2.8-3.2 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 360 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The equipment for processing wet coconut shells into biomass pellets is an integrated production line. Its core function is to transform coconut shell raw materials with a high moisture content (usually 30%-50%) into high-density biomass pellets that are easy to store and burn through physical extrusion and molding processes. Its working principle revolves around three core stages: "raw material pretreatment - extrusion molding - cooling and screening." Each equipment unit operates collaboratively, and the process is adapted to the high fiber and high moisture content characteristics of wet coconut shells

2. Characteristics of wet coconut shell biomass pellet processing equipment

The core feature of equipment for processing biomass pellets from wet coconut shells is the integration of pretreatment drying and efficient pelleting functions, enabling direct processing of high-moisture raw materials. The characteristics of this type of equipment mainly revolve around the core requirement of "adapting to wet coconut shells," and can be divided into three key dimensions:

(1) Raw material pretreatment system: 

Targeted solution to the high moisture problem. Wet coconut shells typically have a moisture content of 40% and coarse, hard fibers, requiring pretreatment by the equipment.

(2) Pelletizing core components: 

Adapting to coarse fiber characteristics. Coconut shells have a high fiber content and strong toughness, placing much higher demands on pelleting molds and rollers than on ordinary sawdust.

(3) Overall operation and energy consumption: 

Balancing efficiency and cost. Given the high energy consumption characteristics of wet material processing, the equipment's operational design emphasizes energy saving and stability.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Residential Heating/Hot Water: 

Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2) Industrial Auxiliary Energy:

Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing some raw coal or natural gas and reducing production energy costs.

(3) Biomass Power Generation:

Can be used as raw material for small biomass power plants, mixed with other straw and wood pellets for combustion, balancing fuel supply and power generation stability.

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TONY Brand 2.8-3.2 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 2.8-3.2 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill- TFD75*100-90kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760-Ⅲ-185kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:3-3.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-90KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:2.8-3.2Ton/Hour.

C.TONY use 1set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.8-3.2Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:2.8-3.2Ton/Hour.  

C.TONY semi-automatic packing machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Key Risks and Countermeasures for Coconut Shell Biomass Pellet Processing Projects

The project needs to focus on three key risk points and prepare countermeasures in advance.

1. Raw Material Supply Risk: 

If coconut processing companies switch production or raw material prices rise, costs will increase.

It is recommended to sign long-term agreements (1-3 years) with 3-5 raw material suppliers to lock in purchase volume and prices; simultaneously develop backup raw materials (such as palm shells and sawdust) to flexibly adjust the raw material structure.

2. Product Quality Risk: 

Improper moisture control or mold wear can lead to loose pellets and low calorific value, affecting sales.

It is recommended to equip the project with an online moisture meter to monitor the moisture content of raw materials and finished products in real time; regularly maintain the pellet mill molds (e.g., check every 3 months) to ensure molding quality.

3. Market Price Fluctuation Risk: 

A decline in natural gas and coal prices will affect the market competitiveness of biomass pellets.

It is recommended to sign long-term supply contracts (including price fluctuation clauses) with downstream customers; expand into high-value-added markets (such as companies with strict environmental requirements) to reduce dependence on traditional energy prices.

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湿椰壳图 颗粒图

1. High Combustion Efficiency:

Biomass pellets have very high combustion efficiency, generating approximately 75% more heat than regular firewood.

2. Environmental Friendliness:

The carbon dioxide emissions from biomass pellet combustion are equal to the carbon dioxide absorbed, making them a relatively environmentally friendly option.

3. Good Ignition Properties:

Biomass pellet fuel ignites better than coal, is easier to ignite, and significantly shortens start-up time.

4. Low Solid Emissions:

Biomass pellet fuel has lower solid emissions than coal, reducing slag costs and environmental pollution.

5. Low Pollution:

The main components of biomass pellet fuel are C-H organic matter. The flue gas contains no particulate C or SO2 gases; it mainly consists of C-H volatile gases, with SO2 and CO emissions approaching zero. The smoke color during combustion is less than Ringelmann level 1, significantly reducing air pollution and carbon dioxide emissions.

6. Long Burning Time:

Generally, the burning time of biomass pellet fuel is 8-10 times longer than that of loose materials, and it maintains a stable and continuous combustion state.

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绿色地球+原材料+颗粒图

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公司展会图