1.图片

Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:2-2.5 Ton /Hour

3.TONY Brand 2-2.5 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 270 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The core principle of wet coconut shell biomass pellet processing equipment is to compress loose wet coconut shells into high-density pellets through mechanical extrusion and temperature control. This relies heavily on the equipment's precise control of pressure and temperature, as well as the synergistic effect of the mold and pressure rollers.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Highly Wear-Resistant Core Components:

Wet coconut shells have a high silicon content, causing severe wear on equipment. Therefore, the pressure rollers and dies of pellet mills are typically made of high-hardness materials (such as 65Mn alloy steel or tungsten carbide coating), with a die life of 800-1200 hours (compared to approximately 500-800 hours for ordinary biomass dies). The pressure roller surface is treated with anti-slip textures to prevent the wet coconut shells from slipping and hindering effective extrusion.

(2) Large-Diameter Die and Wide Gap Between Pressure Rollers:

Wet coconut shells are hollow and have long fibers; if the die aperture is too small, it is prone to clogging. Equipment is typically equipped with dies with a 6-12mm aperture (larger than the 5-8mm aperture commonly used in wood pellet mills). Simultaneously, the gap between the pressure roller and the die is adjustable (usually 0.1-0.3mm), ensuring both compact extrusion and preventing material jamming caused by fiber entanglement.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Biomass Energy Processing Clusters – Specialized Production and Distribution

In regions with mature biomass energy industry chains, equipment is primarily used for specialized production of pellet fuel, which is then distributed to downstream markets.

(1) Small and Medium-Sized Biomass Fuel Plants: 

These plants centrally purchase wet coconut shells from surrounding production areas, process them into standardized pellets on a large scale using equipment, and then sell them to end customers such as industrial enterprises and heating companies.

(2) Agricultural Waste Integrated Treatment Parks:

 In some areas, to promote environmental protection and resource recycling, integrated treatment parks are being built, equipped with wet coconut shell processing equipment, and linked with other straw and sawdust processing equipment to form diversified biomass fuel production capabilities.

2.图片

TONY Brand 2-2.5 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

原材料--成品图

4.图片

图片

图片

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-55KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:2-2.5Ton/Hour.

C.TONY use 1set of 1.8*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2-2.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:2-2.5Ton/Hour.  

C.TONY semi-automatic packing machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿椰壳+颗粒 颗粒机

Core Conditions for the Successful Implementation of a Coconut Shell Biomass Pellet Processing Project

Three key prerequisites must be met before the project commences, directly impacting cost and efficiency.

1. Raw Material Supply: 

A stable source of wet coconut shells must be ensured within a 30-50 km radius, such as from coconut processing plants or coconut farmer cooperatives. Based on a production line with an hourly output of 1 ton, approximately 15 tons of raw materials (wet basis) are required daily, with an annual demand of no less than 5,000 tons.

2. Site and Policy: 

The site needs to be planned with a raw material storage area, a production area, and a finished product storage area, totaling approximately 5-10 acres, and must be far from residential areas (to avoid noise pollution). Environmental impact assessment filing and a business license are also required. In some areas, subsidies for the comprehensive utilization of agricultural waste can be applied for.

3. Funding and Technology: 

The equipment investment for a basic production line is approximately one million RMB. TONY pellet mill equipment manufacturers can be selected. Other costs include site rental, raw material procurement, and labor costs. Technically, core skills such as equipment maintenance and raw material moisture control are required, which can be addressed through training provided by the equipment manufacturer or by hiring professional technicians.

8.图片

湿椰壳图 颗粒图

When used as fuel, coconut shell pellets offer excellent combustion performance suitable for small to medium-sized heating and power generation needs. Their core advantages lie in their calorific value and combustion stability.

1. High and sustained calorific value: 

The lower heating value of the pellets after molding is approximately 18-22 MJ/kg, close to that of medium-quality coal (approximately 20-25 MJ/kg). The flame is stable and the heat release is uniform during combustion, making it suitable for continuous heating applications.

2. Complete combustion and low residue: 

Coconut shell fibers burn more completely after compression, resulting in an ash content of only 2%-5%, far lower than that of raw coal (typically above 10%). This reduces the frequency of slag cleaning and the amount of solid waste requiring treatment.

3. Low moisture content: 

The moisture content of the processed pellets is controlled at 10%-15%, avoiding heat loss due to excessive moisture during combustion and improving thermal efficiency.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

公司认证图