1.图片

Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:3-3.5Ton /Hour

3.TONY Brand 3-3.5 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The core working principle of wet coconut shell processing equipment lies in "humidity matching": precise control of moisture content through the pre-drying stage avoids "overly wet and loose" or "overly dry and difficult to press" during molding; high pressure and high heat enhance fiber adhesion and reduce extrusion resistance; and the cooling stage stabilizes the moisture content of the pellets, ensuring storage performance. Through the coordinated operation of each stage, the entire system transforms previously unusable wet coconut shells into efficient and environmentally friendly biomass pellets, achieving the resource utilization of agricultural waste.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Forced Drying Module:

Equipped with a built-in hot air dryer or drum dryer, it can quickly reduce the moisture content of raw materials to the suitable range of 10%-15% for granulation, eliminating the need for natural sun drying.

(2) Crushing and Grinding Function:

Equipped with a crusher and grinder featuring high-hardness blades, it first crushes the lumpy coconut shells and then grinds them into uniform fibrous powder, preventing jamming during granulation.

(3) Impurity Removal Design:

Some equipment includes magnetic separation or screening devices to remove impurities such as sand and metal that may be mixed into the coconut shells, protecting subsequent granulation components.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Tropical Coconut Producing Areas – Core Application Areas Leveraging Raw Material Advantages

These regions have huge yields of wet coconut shells and low raw material acquisition costs, making them the most concentrated areas for equipment application.

(1) Southeast Asian Countries:

For example, Indonesia, Thailand, and the Philippines, as major global coconut producers, generate large amounts of wet coconut shell waste. Local enterprises or processing plants directly install equipment to convert the waste into pellet fuel to meet local energy needs or for export.

(2) Tropical Southern China:

For example, Hainan, the Leizhou Peninsula in Guangdong, and Xishuangbanna in Yunnan, the coconut processing industry (such as coconut juice and coconut meat processing) generates a large amount of wet coconut shells. Equipment is mostly installed by local agricultural product processing enterprises or professional biomass energy companies to realize on-site resource utilization of waste.

(3) Caribbean and South America:

For example, Brazil and Colombia, some tropical islands and coastal areas have extensive coconut cultivation. Equipment is used to process local wet coconut shells to provide heating and power fuel for residents or small factories.

2.图片

TONY Brand 3-3.5 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 3-3.5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill- TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:3-4Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:3-3.5Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3-3.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-3.5 Ton/Hour.  

C.TONY semi-automatic packing machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿椰壳+颗粒 颗粒机

Coconut shell biomass pellet processing projects are environmentally friendly industries that align with green energy trends and possess high investment return potential, and have been promoted and implemented by enterprises and governments in many regions.

1. Project Background

With the increasing global demand for renewable energy and the advancement of "dual-carbon" policies, utilizing agricultural and forestry waste (such as coconut shells) to produce biomass pellet fuel has become an important path to replace coal. Coconut shells, due to their high calorific value and ease of molding, are widely used in industrial boilers, residential heating, and other fields.

2. Processing Flow and Key Technologies

Processing coconut shells into biomass pellets involves the following steps:

(1)Crushing: Crushing the coconut shells into fine fibrous materials;

(2)Drying: Controlling the moisture content to 10%-15% to facilitate molding;

(3)Pelletizing: High-pressure extrusion into pellets with a diameter of 6-8mm using a ring die pellet mill;

(4)Cooling and Packaging: After cooling, screening, metering, bagging, and warehousing.

8.图片

湿椰壳图 颗粒图

Coconut shells are a waste product from coconut processing, and using them as raw material to make pellets has significant advantages in both sourcing and production.

1. Abundant and low-cost raw material sources: 

Major coconut-producing areas (such as Hainan and Southeast Asia) have large quantities of coconut waste, resulting in low acquisition costs, sometimes even free, significantly reducing the raw material cost of pellets.

2. No additional drying pretreatment required: 

Processing relies on a specialized drying module to directly process high-moisture raw materials, eliminating the need for natural sun-drying and reducing production cycle and space requirements.

3. High pellet density: 

After high-pressure extrusion, the pellet density can reach 1.1-1.3 g/cm³, reducing the volume by 5-8 times compared to loose coconut shells, facilitating storage and transportation and reducing logistics costs.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

公司介绍图