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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:3.5-4Ton /Hour

3.TONY Brand 3.5-4 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 470 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

Wet coconut shell pellet processing equipment processes wet coconut shells into pellets through steps such as crushing, drying, and pelletizing. The core principle is to use mechanical force (such as extrusion and shearing) and screening to control the pellet size. Common equipment includes crushers, drum dryers, pellet mills, etc.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) High wear-resistant molds and rollers: 

Made of alloy steel or tungsten carbide, these molds are harder and more wear-resistant, effectively resisting wear from coarse fibers and extending their service life.

(2) Large aperture and special compression ratio: 

The mold aperture is typically 8mm-12mm, and the compression ratio is designed to ensure that coarse fibers are fully compressed and shaped, preventing loose and brittle particles.

(3) Temperature control and anti-clogging design: 

Heat is generated during granulation. The equipment has a built-in temperature control system to adjust the temperature; it also has an anti-clogging channel for quick cleaning if the raw material humidity is abnormal, reducing downtime.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Biomass Energy Processing Clusters – Specialized Production and Distribution

In regions with mature biomass energy industry chains, equipment is primarily used for specialized production of pellet fuel, which is then distributed to downstream markets.

(1) Small and Medium-Sized Biomass Fuel Plants: 

These plants centrally purchase wet coconut shells from surrounding production areas, process them into standardized pellets on a large scale using equipment, and then sell them to end customers such as industrial enterprises and heating companies.

(2) Agricultural Waste Integrated Treatment Parks:

 In some areas, to promote environmental protection and resource recycling, integrated treatment parks are being built, equipped with wet coconut shell processing equipment, and linked with other straw and sawdust processing equipment to form diversified biomass fuel production capabilities.

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TONY Brand 3.5-4 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 3.5-4 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill- TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860-Ⅲ-250kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:3-4Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:3.5-4Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3.5-4.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3.5-4Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:3.5-4 Ton/Hour.  

C.TONY semi-automatic packing machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Core Conditions for the Successful Implementation of a Coconut Shell Biomass Pellet Processing Project

Three key prerequisites must be met before the project commences, directly impacting cost and efficiency.

1. Raw Material Supply:

A stable source of wet coconut shells must be ensured within a 30-50 km radius, such as from coconut processing plants or coconut farmer cooperatives. Based on a production line with an hourly output of 1 ton, approximately 15 tons of raw materials (wet basis) are required daily, with an annual demand of no less than 5,000 tons.

2. Site and Policy:

The site needs to be planned with a raw material storage area, a production area, and a finished product storage area, totaling approximately 5-10 acres, and must be far from residential areas (to avoid noise pollution). Environmental impact assessment filing and a business license are also required. In some areas, subsidies for the comprehensive utilization of agricultural waste can be applied for.

3. Funding and Technology:

The equipment investment for a basic production line is approximately one million RMB. TONY pellet mill equipment manufacturers can be selected. Other costs include site rental, raw material procurement, and labor costs. Technically, core skills such as equipment maintenance and raw material moisture control are required, which can be addressed through training provided by the equipment manufacturer or by hiring professional technicians.

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湿椰壳图 颗粒图

Coconut shells are a waste product from coconut processing, and using them as raw material to make pellets has significant advantages in both sourcing and production.

1. Abundant and low-cost raw material sources:

Major coconut-producing areas (such as Hainan and Southeast Asia) have large quantities of coconut waste, resulting in low acquisition costs, sometimes even free, significantly reducing the raw material cost of pellets.

2. No additional drying pretreatment required:

Processing relies on a specialized drying module to directly process high-moisture raw materials, eliminating the need for natural sun-drying and reducing production cycle and space requirements.

3. High pellet density:

After high-pressure extrusion, the pellet density can reach 1.1-1.3 g/cm³, reducing the volume by 5-8 times compared to loose coconut shells, facilitating storage and transportation and reducing logistics costs.

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绿色地球+原材料+颗粒图

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公司展会图