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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:4-5Ton /Hour

3.TONY Brand 4-5 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 540 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The forming function of the equipment is mainly accomplished by these two core components, and their coordination determines the forming efficiency and quality of the pellets:

(1)Pressure Roller (Active Extrusion Component): Driven by a motor, it continuously pushes the pre-treated wet coconut shells towards the forming holes of the mold.

(2)Mold (Fixed Forming Component):Its inner wall has evenly distributed cylindrical holes (typically 6-12mm in diameter). Under the pushing force of the pressure roller, the wet coconut shells are forcibly squeezed into the holes, where they undergo densification and shaping. Finally, they are extruded from the other end of the holes, forming columnar pellets.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Excellent Environmental Friendliness: No wastewater discharge throughout the entire process. The production process is equipped with dust removal devices (pulse bag filters, dust removal efficiency ≥99%), resulting in low dust emission concentrations that meet environmental standards. The production process is odorless and low-noise, suitable for both indoor and outdoor installation.

(2) High Raw Material Adaptability and High Added Value: In addition to pure wet coconut shells, 5%-10% of raw materials such as rice straw and sawdust can be mixed in without affecting the molding quality. Agricultural waste (wet coconut shells) is converted into high-density biomass pellets (calorific value approximately 4000-4500 kcal/kg), achieving "turning waste into treasure" and increasing added value by 3-5 times.

(3) Stable Operation and Optional Automation: Small and medium-sized production lines can achieve semi-automatic control, while large production lines can be equipped with PLC control systems to achieve full-process automation (integrated raw material conveying, processing, and finished product packaging), reducing labor costs and minimizing failure rates.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Enterprises with Self-Supply Energy Needs – Decentralized Application Primarily for Self-Use

Some enterprises have their own energy consumption needs and can obtain a stable supply of wet coconut shells. They will independently configure equipment to achieve a closed loop of "raw materials - fuel - self-use".

(1) Coconut Deep Processing Enterprises: 

Such as large-scale coconut milk, coconut sugar, and coconut shell activated carbon production enterprises. Wet coconut shells are waste products of their own production. After being processed into pellets, they can be directly used for boiler heating and production heat in the factory, reducing the cost of purchased energy.

(2) Small and Medium-Sized Industrial Enterprises: 

Such as food processing plants, wood drying plants, and small paper mills. These enterprises have stable heat energy needs and have a supply of wet coconut shells nearby. They will use equipment to produce pellet fuel to replace raw coal or natural gas, controlling energy consumption costs and meeting environmental protection requirements.

(3) Large-Scale Agricultural Parks/Planting Bases: 

Some large farms and plantations in tropical regions (such as rubber plantations and tropical fruit orchards) will use surrounding coconut shell resources to process pellets to provide power for irrigation systems, greenhouse heating, and employee living areas within the park.

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TONY Brand 4-5 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 4-5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill- TFD75*132-132kw, Rotary Drum Dryer-1.8*20m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:4-5Ton/Hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:4-5 Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Key Risks and Countermeasures for Coconut Shell Biomass Pellet Processing Projects

The project needs to focus on three key risk points and prepare countermeasures in advance.

1. Raw Material Supply Risk: 

If coconut processing companies switch production or raw material prices rise, costs will increase.

It is recommended to sign long-term agreements (1-3 years) with 3-5 raw material suppliers to lock in purchase volume and prices; simultaneously develop backup raw materials (such as palm shells and sawdust) to flexibly adjust the raw material structure.

2. Product Quality Risk: 

Improper moisture control or mold wear can lead to loose pellets and low calorific value, affecting sales.

It is recommended to equip the project with an online moisture meter to monitor the moisture content of raw materials and finished products in real time; regularly maintain the pellet mill molds (e.g., check every 3 months) to ensure molding quality.

3. Market Price Fluctuation Risk: 

A decline in natural gas and coal prices will affect the market competitiveness of biomass pellets.

It is recommended to sign long-term supply contracts (including price fluctuation clauses) with downstream customers; expand into high-value-added markets (such as companies with strict environmental requirements) to reduce dependence on traditional energy prices.

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湿椰壳图 颗粒图

Compared to fossil fuels, coconut shell biomass pellets align with green development requirements in terms of environmental protection.

1. Low carbon emissions: 

As a "carbon-neutral" fuel, the carbon dioxide released during combustion can be absorbed by the coconut tree's growth, forming an ecological cycle and reducing net greenhouse gas emissions.

2. Low pollutant emissions: 

During combustion, the sulfur content is below 0.05%, and the nitrogen content is approximately 0.3%-0.5%, with virtually no sulfide or nitrogen oxide emissions. No additional desulfurization and denitrification equipment is required, reducing environmental protection investment.

3. Waste resource utilization: 

Wet coconut shells that would otherwise be discarded and rotten are converted into clean energy, reducing the environmental pollution caused by agricultural waste (such as methane produced from decay).

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绿色地球+原材料+颗粒图

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