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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 520 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

(1) Crushing and kneading: Breaking down the fiber structure and refining the raw material morphology

(2) Pre-drying: Controlling moisture content to meet molding requirements

(3) Feeding: Uniform conveying

(4) Ring die and pressure roller: Mechanical extrusion to achieve densification

(5) Cutting and molding: Outputting fixed-length particles

(6) Cooling: Rapid cooling + moisture fine-tuning

(7) Screening: Removing impurities and unqualified particles

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Moisture-resistant and wear-resistant design:

Parts in contact with materials are made of stainless steel or wear-resistant alloy steel. For example, the pellet mill pressure rollers use high-alloy materials to cope with corrosion and friction from wet materials.

(2) High-efficiency pelleting system:

The vertical ring die structure distributes material evenly through centrifugal force. Combined with a double-layer die, it achieves "one machine does the work of two," with an hourly output of 0.8-5 tons/hour.

(3) Intelligent control and environmental protection:

Equipped with sensors and a variable frequency feeding system, the drying process uses exhaust gas recovery technology to reduce energy consumption; pellet combustion emissions meet environmental standards (no black smoke, low sulfur).

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Residential Heating/Hot Water:

Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2) Industrial Auxiliary Energy:

Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing some raw coal or natural gas and reducing production energy costs.

(3) Biomass Power Generation:

Can be used as raw material for small biomass power plants, mixed with other straw and wood pellets for combustion, balancing fuel supply and power generation stability.

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TONY Brand 4-5 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 4-5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-1.8*20m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:4-5Ton/Hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:4-5Ton/Hour.  

C.TONY semi-automatic packing machine*1set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Core Process of Coconut Shell Biomass Pellet Processing Project

The process is highly standardized and mainly consists of 4 steps, each directly affecting product quality and production capacity.

1. Raw Material Collection and Pre-treatment:

Wet coconut shells (moisture content 40%-60%) are purchased from partners and transported to the equipment via conveyor belt.

2. Crushing and Drying:

The raw materials enter a drum dryer, where hot air (temperature 120-150℃) reduces the moisture content to 15%-20%. They then enter a crusher and are ground into fibrous powder.

3. Pelletizing and Cooling:

The powder enters a pelletizer, where it is compressed under high pressure (die compression ratio) to form pellets with a diameter of 8-12mm. The pellets are then cooled from 60-80℃ to room temperature using a cooler to prevent clumping.

4. Screening and Packaging:

The cooled pellets are screened by a vibrating screen to remove broken particles. Qualified pellets are automatically packaged into bags (usually 25kg/bag) and stored in the finished product warehouse for sale.

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湿椰壳图 颗粒图

When used as fuel, coconut shell pellets offer excellent combustion performance suitable for small to medium-sized heating and power generation needs. Their core advantages lie in their calorific value and combustion stability.

1. High and sustained calorific value:

The lower heating value of the pellets after molding is approximately 18-22 MJ/kg, close to that of medium-quality coal (approximately 20-25 MJ/kg). The flame is stable and the heat release is uniform during combustion, making it suitable for continuous heating applications.

2. Complete combustion and low residue:

Coconut shell fibers burn more completely after compression, resulting in an ash content of only 2%-5%, far lower than that of raw coal (typically above 10%). This reduces the frequency of slag cleaning and the amount of solid waste requiring treatment.

3. Low moisture content:

The moisture content of the processed pellets is controlled at 10%-15%, avoiding heat loss due to excessive moisture during combustion and improving thermal efficiency.

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绿色地球+原材料+颗粒图

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