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原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

(1) Crushing and kneading: Breaking down the fiber structure and refining the raw material morphology

(2) Pre-drying: Controlling moisture content to meet molding requirements

(3) Feeding: Uniform conveying

(4) Ring die and pressure roller: Mechanical extrusion to achieve densification

(5) Cutting and molding: Outputting fixed-length particles

(6) Cooling: Rapid cooling + moisture fine-tuning

(7) Screening: Removing impurities and unqualified particles

2. Characteristics of wet coconut shell biomass pellet processing equipment

The core feature of equipment for processing biomass pellets from wet coconut shells is the integration of pretreatment drying and efficient pelleting functions, enabling direct processing of high-moisture raw materials. The characteristics of this type of equipment mainly revolve around the core requirement of "adapting to wet coconut shells," and can be divided into three key dimensions:

(1) Raw material pretreatment system: 

Targeted solution to the high moisture problem. Wet coconut shells typically have a moisture content of 40% and coarse, hard fibers, requiring pretreatment by the equipment.

(2) Pelletizing core components: 

Adapting to coarse fiber characteristics. Coconut shells have a high fiber content and strong toughness, placing much higher demands on pelleting molds and rollers than on ordinary sawdust.

(3) Overall operation and energy consumption: 

Balancing efficiency and cost. Given the high energy consumption characteristics of wet material processing, the equipment's operational design emphasizes energy saving and stability.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1)Heating and Stoves: 

Wet Coconut Shell pellets offer a convenient and comfortable fuel for heating and cooking in homes and workplaces.

(2)Hot Water and Industrial Boilers:

 This pellet fuel is suitable for hot water boilers and industrial boilers, meeting the heat energy needs of production and industrial processes.

(3)Biomass Power Plants: 

As a renewable resource, Wet Coconut Shell pellets can be used as fuel in biomass power plants to help produce clean energy.

(4)Alternative to Traditional Fossil Fuels: 

Due to its environmental benefits and renewability, Wet Coconut Shell pellets can serve as an alternative to traditional energy sources such as coal, diesel, and natural gas.

(5)Reduced Transportation Costs: 

The pellet shape of Wet Coconut Shell pellets compresses volume, saving storage space and facilitating transportation, thus reducing transportation costs.

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TONY Brand 32-40 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 32-40 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 32-40 TPH

5. Process: Fine Crushing Process - Coconut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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5. 图片

原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:32-40Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*3sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Coconut Shell Dust Storage Process:

A. This process is mainly used to storage the coconut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and coconut shells dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the coconut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the coconut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Coconut Shell Dust Blocked.

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烘干机

带锯末图

3.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:32-40Ton/Hour.

C.TONY use 6 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:32-40 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*8sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:32-40 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*3sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:32-40  Ton/Hour. 

C.TONY brand ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Investment projects involving coconut shell processing into biomass pellets offer promising development prospects and economic benefits.

1. Policy Support: 

Under the "dual-carbon" strategy, the government encourages the development of renewable energy. Biomass pellets, as a clean fuel, align with the energy transition direction and are eligible for policy subsidies and tax incentives.

2. Abundant Raw Materials: 

Coconut shells serve as a raw material for biomass pellet production. These raw materials are widely available and relatively inexpensive.

3. Huge Market Demand: 

Biomass pellets can be used in industrial boilers, heating, and biomass power plants. With increasingly stringent environmental regulations, the use of traditional fossil fuels is being restricted. As an alternative energy source, the market demand for biomass pellets continues to grow.

4. Significant Economic Benefits: 

Market research indicates that the net profit per ton of pellets is substantial, and the return on investment is also high.

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湿椰壳图 颗粒图

Coconut shells are a waste product from coconut processing, and using them as raw material to make pellets has significant advantages in both sourcing and production.

1. Abundant and low-cost raw material sources: 

Major coconut-producing areas (such as Hainan and Southeast Asia) have large quantities of coconut waste, resulting in low acquisition costs, sometimes even free, significantly reducing the raw material cost of pellets.

2. No additional drying pretreatment required: 

Processing relies on a specialized drying module to directly process high-moisture raw materials, eliminating the need for natural sun-drying and reducing production cycle and space requirements.

3. High pellet density: 

After high-pressure extrusion, the pellet density can reach 1.1-1.3 g/cm³, reducing the volume by 5-8 times compared to loose coconut shells, facilitating storage and transportation and reducing logistics costs.

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绿色地球+原材料+颗粒图

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公司介绍图