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原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

Wet coconut shell pellet processing equipment processes wet coconut shells into pellets through steps such as crushing, drying, and pelletizing. The core principle is to use mechanical force (such as extrusion and shearing) and screening to control the pellet size. Common equipment includes crushers, drum dryers, pellet mills, etc.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) High-Pressure Pelletizing:

The pellet mill is the core equipment of the entire production line, capable of extruding crushed raw materials into high-density pellet fuel at room temperature. The equipment operates stably, with high pressure, high forming rate, and excellent combustion resistance.

(2) Stable Cooling:

The cooler can cool the freshly made high-temperature biomass pellets to room temperature, avoiding fire risks and ensuring the safe storage of the finished product.

(3) High Degree of Automation:

The entire production process includes raw material collection, pelletizing, cooling, and finished product packaging. Each piece of equipment has strict operating procedures and quality requirements to ensure product quality.

(4) Environmentally Friendly and Energy-Saving:

The production of biomass pellet fuel utilizes agricultural and forestry waste, reducing environmental pollution. As a renewable energy source, it also helps save fossil fuels.

(5) Easy Operation:

Some equipment designs consider user convenience. For example, the vertical biomass pellet mill features good stability, high output, low power consumption, low price, and simple operation.

(6) High Durability:

Key components of the equipment, such as molds and pressure rollers, are made of high-quality alloy steel and undergo advanced heat treatment processes, improving their service life.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Hot Water and Industrial Boilers: 

This pellet fuel is suitable for hot water and industrial boilers, providing a stable heat source.

(2)Biomass Power Plants: 

Wet Coconut Shell pellets are an important fuel source for biomass power plants, contributing to the sustainable use of energy.¹

(3)Agriculture and Forestry: 

In agricultural production, the ash from combustion can be used directly as potash fertilizer to promote crop growth. Furthermore, the production of Wet Coconut Shell pellets can help manage agricultural waste and reduce environmental pollution.

(4)Environmental Protection: 

Because Wet Coconut Shell pellets are renewable and do not release other harmful gases during combustion, their use is environmentally friendly and helps reduce greenhouse gas emissions.

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TONY Brand 28-35 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 28-35 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 28-35 TPH

5. Process: Fine Crushing Process - Coconut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD85*250-250kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:28-35Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*5sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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大型液压料仓

2.Coconut Shell Dust Storage Process:

A. This process is mainly used to storage the coconut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and coconut shells dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the coconut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the coconut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Coconut Shell Dust Blocked.

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烘干机

带锯末图

3.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:28-35Ton/Hour.

C.TONY use 5 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:28-35 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*7sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:28-35 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:28-35  Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Processing coconut shells into biomass pellets is a promising entrepreneurial project.

1. Growing Demand: 

As a clean and renewable fuel, the market demand for biomass pellets continues to grow.

2. Energy Transition: 

With the global energy structure transitioning towards renewable energy, biomass pellets, as a clean and renewable energy source, will gradually increase their share in the energy supply. Furthermore, with rising living standards and environmental awareness, the demand for biomass pellets in the residential heating market is expected to further increase.

3. Expanding Applications: 

The applications of biomass pellets will expand from traditional heating and power generation to industries such as manufacturing and transportation. For example, in industrial production, industries such as textiles and food processing have a strong demand for boiler retrofitting. Biomass pellets can reduce carbon emissions by more than 30% and are more economical than natural gas.

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湿椰壳图 颗粒图

1. Stable and High Calorific Value: 

Biomass pellets typically have a calorific value of 4200-4800 kcal/kg, close to that of high-quality bituminous coal (4500-5500 kcal/kg), and significantly higher than straw pellets (3000-3800 kcal/kg). They can meet the calorific value requirements of various applications, including industrial and residential heating.

2. Complete Combustion and High Utilization Rate: 

With a pellet density of 1.1-1.3 g/cm³, the dense structure enables stable stratified combustion in dedicated furnaces. Its combustion efficiency exceeds 85% (compared to approximately 60%-70% for coal-fired boilers), thus reducing energy waste.

3. Easy to Control and Highly Adaptable: 

The regular pellet shape (6-8 mm in diameter, 10-30 mm in length) allows for precise control of the feeding speed via an automatic feeding system. It is compatible with a variety of equipment, including industrial boilers, domestic fireplaces, and biomass generators, ensuring ease of operation.

4. Abundant raw material sources: 

The main raw material is discarded coconut shells. Reserves are plentiful and readily available, requiring no arable land and avoiding competition with agricultural production.

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绿色地球+原材料+颗粒图

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公司介绍图