1.图片

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The core components of a ring die pellet mill are the ring die and the pressure roller. The inner wall of the ring die has evenly distributed forming holes with a diameter of 6-10mm (the hole diameter can be adjusted according to requirements). The pressure roller is installed inside the ring die, fitting tightly against the inner wall. When the raw material enters the gap between the ring die and the pressure roller, the motor drives the ring die to rotate at high speed (100-150 r/min). The pressure roller rotates along with the raw material under the action of friction, generating a strong squeezing effect. During the squeezing process, the air between the wet coconut shell fibers is expelled, and at the same time, the lignin (which softens under humid heat) and moisture of the fibers form a "bonding medium," causing the fibers to bind tightly and be forcibly pressed into the forming holes of the ring die.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Excellent Environmental Friendliness: No wastewater discharge throughout the entire process. The production process is equipped with dust removal devices (pulse bag filters, dust removal efficiency ≥99%), resulting in low dust emission concentrations that meet environmental standards. The production process is odorless and low-noise, suitable for both indoor and outdoor installation.

(2) High Raw Material Adaptability and High Added Value: In addition to pure wet coconut shells, 5%-10% of raw materials such as rice straw and sawdust can be mixed in without affecting the molding quality. Agricultural waste (wet coconut shells) is converted into high-density biomass pellets (calorific value approximately 4000-4500 kcal/kg), achieving "turning waste into treasure" and increasing added value by 3-5 times.

(3) Stable Operation and Optional Automation: Small and medium-sized production lines can achieve semi-automatic control, while large production lines can be equipped with PLC control systems to achieve full-process automation (integrated raw material conveying, processing, and finished product packaging), reducing labor costs and minimizing failure rates.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Residential Heating/Hot Water: 

Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2) Industrial Auxiliary Energy:

Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing some raw coal or natural gas and reducing production energy costs.

(3) Biomass Power Generation:

Can be used as raw material for small biomass power plants, mixed with other straw and wood pellets for combustion, balancing fuel supply and power generation stability.

2.图片

TONY Brand 20-25 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 20-25 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 20-25 TPH

5. Process: Fine Crushing Process - Coconut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*160-160kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:20-25 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Coconut Shell Dust Storage Process:

A. This process is mainly used to storage the coconut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and coconut shells dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the coconut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the coconut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Coconut Shell Dust Blocked.

5.3图片

烘干机

带锯末图

3.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:20-25Ton/Hour.

C.TONY use 4 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:20-25 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*5sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:20-25 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:20-25 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产线案例图

7.图片

图 湿椰壳+颗粒 颗粒机

Key Risks and Countermeasures for Coconut Shell Biomass Pellet Processing Projects

The project needs to focus on three key risk points and prepare countermeasures in advance.

1. Raw Material Supply Risk: 

If coconut processing companies switch production or raw material prices rise, costs will increase.

It is recommended to sign long-term agreements (1-3 years) with 3-5 raw material suppliers to lock in purchase volume and prices; simultaneously develop backup raw materials (such as palm shells and sawdust) to flexibly adjust the raw material structure.

2. Product Quality Risk: 

Improper moisture control or mold wear can lead to loose pellets and low calorific value, affecting sales.

It is recommended to equip the project with an online moisture meter to monitor the moisture content of raw materials and finished products in real time; regularly maintain the pellet mill molds (e.g., check every 3 months) to ensure molding quality.

3. Market Price Fluctuation Risk: 

A decline in natural gas and coal prices will affect the market competitiveness of biomass pellets.

It is recommended to sign long-term supply contracts (including price fluctuation clauses) with downstream customers; expand into high-value-added markets (such as companies with strict environmental requirements) to reduce dependence on traditional energy prices.

8.图片

湿椰壳图 颗粒图

1. Environmental Friendliness: 

Coconut shell biomass pellets are a clean, low-carbon, and renewable energy source. They have a long combustion time, high furnace temperature, and are economical, producing no pollution and making them a high-quality environmentally friendly fuel.

2. Abundant Resources: 

Coconut shell biomass pellets have a wide range of raw material sources, generally made from agricultural materials such as sawdust, corn stalks, peanut shells, and peanut vines, pressed into pellets using a biomass pellet mill. These raw materials are inexpensive, and the resulting pellets are characterized by their hard texture, smooth surface, and high calorific value. Furthermore, the gases produced after combustion contain few harmful gases, making it a new type of environmentally friendly biomass energy.

3. High Efficiency and Energy Saving: 

Coconut shell biomass pellets have increased density, facilitating storage and transportation. The formed fuel has a small volume, high specific gravity, and high density, making it easy to process, convert, store, transport, and use continuously. Simultaneously, it has high volatile matter content, high carbon activity, and ash content only 1/20th that of coal, with extremely low residual heat in the ash residue and a combustion rate exceeding 98%. 

4. Wide range of applications:

 Coconut shell biomass pellets are highly adaptable, and the shaped fuel can be widely used in industrial and agricultural production, power generation, heating, boiler operation, cooking, and other fields, making them suitable for both businesses and households.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

公司服务图