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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:18-20 Ton /Hour

3.TONY Brand 18-20 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2170 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The equipment for processing wet coconut shells into biomass pellets is an integrated production line. Its core function is to transform coconut shell raw materials with a high moisture content (usually 30%-50%) into high-density biomass pellets that are easy to store and burn through physical extrusion and molding processes. Its working principle revolves around three core stages: "raw material pretreatment - extrusion molding - cooling and screening." Each equipment unit operates collaboratively, and the process is adapted to the high fiber and high moisture content characteristics of wet coconut shells.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Moisture-resistant and wear-resistant design: 

Parts in contact with materials are made of stainless steel or wear-resistant alloy steel. For example, the pellet mill pressure rollers use high-alloy materials to cope with corrosion and friction from wet materials.

(2) High-efficiency pelleting system: 

The vertical ring die structure distributes material evenly through centrifugal force. Combined with a double-layer die, it achieves "one machine does the work of two," with an hourly output of 0.8-5 tons/hour.

(3) Intelligent control and environmental protection: 

Equipped with sensors and a variable frequency feeding system, the drying process uses exhaust gas recovery technology to reduce energy consumption; pellet combustion emissions meet environmental standards (no black smoke, low sulfur).

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Enterprises with Self-Supply Energy Needs – Decentralized Application Primarily for Self-Use

Some enterprises have their own energy consumption needs and can obtain a stable supply of wet coconut shells. They will independently configure equipment to achieve a closed loop of "raw materials - fuel - self-use".

(1) Coconut Deep Processing Enterprises: 

Such as large-scale coconut milk, coconut sugar, and coconut shell activated carbon production enterprises. Wet coconut shells are waste products of their own production. After being processed into pellets, they can be directly used for boiler heating and production heat in the factory, reducing the cost of purchased energy.

(2) Small and Medium-Sized Industrial Enterprises: 

Such as food processing plants, wood drying plants, and small paper mills. These enterprises have stable heat energy needs and have a supply of wet coconut shells nearby. They will use equipment to produce pellet fuel to replace raw coal or natural gas, controlling energy consumption costs and meeting environmental protection requirements.

(3) Large-Scale Agricultural Parks/Planting Bases: 

Some large farms and plantations in tropical regions (such as rubber plantations and tropical fruit orchards) will use surrounding coconut shell resources to process pellets to provide power for irrigation systems, greenhouse heating, and employee living areas within the park.

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TONY Brand 18-20 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 18-20 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 18-20 TPH

5. Process: Fine Crushing Process - Coconut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

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高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:18-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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大型液压料仓

2.Coconut Shell Dust Storage Process:

A. This process is mainly used to storage the coconut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and coconut shells dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the coconut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the coconut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Coconut Shell Dust Blocked.

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烘干机

带锯末图

3.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:18-20Ton/Hour.

C.TONY use 2 sets of 3*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18-20 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*4sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:18-20 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:18-20 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Core Process of Coconut Shell Biomass Pellet Processing Project

The process is highly standardized and mainly consists of 4 steps, each directly affecting product quality and production capacity.

1. Raw Material Collection and Pre-treatment: 

Wet coconut shells (moisture content 40%-60%) are purchased from partners and transported to the equipment via conveyor belt.

2. Crushing and Drying: 

The raw materials enter a drum dryer, where hot air (temperature 120-150℃) reduces the moisture content to 15%-20%. They then enter a crusher and are ground into fibrous powder.

3. Pelletizing and Cooling: 

The powder enters a pelletizer, where it is compressed under high pressure (die compression ratio) to form pellets with a diameter of 8-12mm. The pellets are then cooled from 60-80℃ to room temperature using a cooler to prevent clumping.

4. Screening and Packaging: 

The cooled pellets are screened by a vibrating screen to remove broken particles. Qualified pellets are automatically packaged into bags (usually 25kg/bag) and stored in the finished product warehouse for sale.

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湿椰壳图 颗粒图

1. High Combustion Efficiency: 

Biomass pellets have very high combustion efficiency, generating approximately 75% more heat than regular firewood.

2. Environmental Friendliness: 

The carbon dioxide emissions from biomass pellet combustion are equal to the carbon dioxide absorbed, making them a relatively environmentally friendly option.

3. Good Ignition Properties: 

Biomass pellet fuel ignites better than coal, is easier to ignite, and significantly shortens start-up time.

4. Low Solid Emissions: 

Biomass pellet fuel has lower solid emissions than coal, reducing slag costs and environmental pollution.

5. Low Pollution: 

The main components of biomass pellet fuel are C-H organic matter. The flue gas contains no particulate C or SO2 gases; it mainly consists of C-H volatile gases, with SO2 and CO emissions approaching zero. The smoke color during combustion is less than Ringelmann level 1, significantly reducing air pollution and carbon dioxide emissions.

6. Long Burning Time: 

Generally, the burning time of biomass pellet fuel is 8-10 times longer than that of loose materials, and it maintains a stable and continuous combustion state.

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