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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:6 Ton /Hour

3.TONY Brand 6 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 810 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The equipment for processing wet coconut shells into biomass pellets is an integrated production line. Its core function is to transform coconut shell raw materials with a high moisture content (usually 30%-50%) into high-density biomass pellets that are easy to store and burn through physical extrusion and molding processes. Its working principle revolves around three core stages: "raw material pretreatment - extrusion molding - cooling and screening." Each equipment unit operates collaboratively, and the process is adapted to the high fiber and high moisture content characteristics of wet coconut shells.

2. Characteristics of wet coconut shell biomass pellet processing equipment

The core feature of equipment for processing biomass pellets from wet coconut shells is the integration of pretreatment drying and efficient pelleting functions, enabling direct processing of high-moisture raw materials. The characteristics of this type of equipment mainly revolve around the core requirement of "adapting to wet coconut shells," and can be divided into three key dimensions:

(1) Raw material pretreatment system: 

Targeted solution to the high moisture problem. Wet coconut shells typically have a moisture content of 40% and coarse, hard fibers, requiring pretreatment by the equipment.

(2) Pelletizing core components: 

Adapting to coarse fiber characteristics. Coconut shells have a high fiber content and strong toughness, placing much higher demands on pelleting molds and rollers than on ordinary sawdust.

(3) Overall operation and energy consumption: 

Balancing efficiency and cost. Given the high energy consumption characteristics of wet material processing, the equipment's operational design emphasizes energy saving and stability.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Tropical Coconut Producing Areas – Core Application Areas Leveraging Raw Material Advantages

These regions have huge yields of wet coconut shells and low raw material acquisition costs, making them the most concentrated areas for equipment application.

(1) Southeast Asian Countries:

For example, Indonesia, Thailand, and the Philippines, as major global coconut producers, generate large amounts of wet coconut shell waste. Local enterprises or processing plants directly install equipment to convert the waste into pellet fuel to meet local energy needs or for export.

(2) Tropical Southern China:

For example, Hainan, the Leizhou Peninsula in Guangdong, and Xishuangbanna in Yunnan, the coconut processing industry (such as coconut juice and coconut meat processing) generates a large amount of wet coconut shells. Equipment is mostly installed by local agricultural product processing enterprises or professional biomass energy companies to realize on-site resource utilization of waste.

(3) Caribbean and South America:

For example, Brazil and Colombia, some tropical islands and coastal areas have extensive coconut cultivation. Equipment is used to process local wet coconut shells to provide heating and power fuel for residents or small factories.

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TONY Brand 6 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 6 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 6 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:7-8Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:6Ton/Hour.

C.TONY use 1set of 2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:6 Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Core Conditions for the Successful Implementation of a Coconut Shell Biomass Pellet Processing Project

Three key prerequisites must be met before the project commences, directly impacting cost and efficiency.

1. Raw Material Supply: 

A stable source of wet coconut shells must be ensured within a 30-50 km radius, such as from coconut processing plants or coconut farmer cooperatives. Based on a production line with an hourly output of 1 ton, approximately 15 tons of raw materials (wet basis) are required daily, with an annual demand of no less than 5,000 tons.

2. Site and Policy: 

The site needs to be planned with a raw material storage area, a production area, and a finished product storage area, totaling approximately 5-10 acres, and must be far from residential areas (to avoid noise pollution). Environmental impact assessment filing and a business license are also required. In some areas, subsidies for the comprehensive utilization of agricultural waste can be applied for.

3. Funding and Technology: 

The equipment investment for a basic production line is approximately one million RMB. TONY pellet mill equipment manufacturers can be selected. Other costs include site rental, raw material procurement, and labor costs. Technically, core skills such as equipment maintenance and raw material moisture control are required, which can be addressed through training provided by the equipment manufacturer or by hiring professional technicians.

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湿椰壳图 颗粒图

When used as fuel, coconut shell pellets offer excellent combustion performance suitable for small to medium-sized heating and power generation needs. Their core advantages lie in their calorific value and combustion stability.

1. High and sustained calorific value: 

The lower heating value of the pellets after molding is approximately 18-22 MJ/kg, close to that of medium-quality coal (approximately 20-25 MJ/kg). The flame is stable and the heat release is uniform during combustion, making it suitable for continuous heating applications.

2. Complete combustion and low residue: 

Coconut shell fibers burn more completely after compression, resulting in an ash content of only 2%-5%, far lower than that of raw coal (typically above 10%). This reduces the frequency of slag cleaning and the amount of solid waste requiring treatment.

3. Low moisture content: 

The moisture content of the processed pellets is controlled at 10%-15%, avoiding heat loss due to excessive moisture during combustion and improving thermal efficiency.

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绿色地球+原材料+颗粒图

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