1.图片

Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:5.5-6.5 Ton /Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 750 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The forming function of the equipment is mainly accomplished by these two core components, and their coordination determines the forming efficiency and quality of the pellets:

(1)Pressure Roller (Active Extrusion Component): Driven by a motor, it continuously pushes the pre-treated wet coconut shells towards the forming holes of the mold.

(2)Mold (Fixed Forming Component):Its inner wall has evenly distributed cylindrical holes (typically 6-12mm in diameter). Under the pushing force of the pressure roller, the wet coconut shells are forcibly squeezed into the holes, where they undergo densification and shaping. Finally, they are extruded from the other end of the holes, forming columnar pellets.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) High-Pressure Pelletizing: The pellet mill is the core equipment of the entire production line, capable of extruding crushed raw materials into high-density pellet fuel at room temperature. The equipment operates stably, with high pressure, high forming rate, and excellent combustion resistance.

(2) Stable Cooling: The cooler can cool the freshly made high-temperature biomass pellets to room temperature, avoiding fire risks and ensuring the safe storage of the finished product.

(3) High Degree of Automation: The entire production process includes raw material collection, pelletizing, cooling, and finished product packaging. Each piece of equipment has strict operating procedures and quality requirements to ensure product quality.

(4) Environmentally Friendly and Energy-Saving: The production of biomass pellet fuel utilizes agricultural and forestry waste, reducing environmental pollution. As a renewable energy source, it also helps save fossil fuels.

(5) Easy Operation: Some equipment designs consider user convenience. For example, the vertical biomass pellet mill features good stability, high output, low power consumption, low price, and simple operation.

(6) High Durability: Key components of the equipment, such as molds and pressure rollers, are made of high-quality alloy steel and undergo advanced heat treatment processes, improving their service life.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Biomass Fuel Production

Residential Heating and Cooking: A substitute for coal and liquefied petroleum gas (LPG) in home fireplaces and stoves, especially prevalent in rural Southeast Asia.

Commercial Heating: Providing heating or hot water for hotels and factories, reducing reliance on fossil fuels.

(2) Industrial and Power Generation

Biomass Power Plants: Used as fuel for power generation, such as biomass power plants in Southeast Asian countries that mix coconut shell pellets with wood chips for combustion.

Industrial Boiler Fuel: A substitute for coal in steam boilers used in food processing, textiles, and other industries.

(3) Environmental Protection and Resource Recycling

Agricultural Waste Treatment: Converting coconut shells into high-value-added fuels, reducing pollution from incineration.

Carbonization Raw Material Processing: Producing coconut shell activated carbon for water treatment and air purification.

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TONY Brand 5.5-6.5 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 5.5-6.5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:7-8Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:5.5-6.5Ton/Hour.

C.TONY use 1set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5.5-6.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:5.5-6.5Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Coconut shell biomass pellet processing projects are environmentally friendly industries that align with green energy trends and possess high investment return potential, and have been promoted and implemented by enterprises and governments in many regions.

1. Project Background

With the increasing global demand for renewable energy and the advancement of "dual-carbon" policies, utilizing agricultural and forestry waste (such as coconut shells) to produce biomass pellet fuel has become an important path to replace coal. Coconut shells, due to their high calorific value and ease of molding, are widely used in industrial boilers, residential heating, and other fields.

2. Processing Flow and Key Technologies

Processing coconut shells into biomass pellets involves the following steps:

(1)Crushing:Crushing the coconut shells into fine fibrous materials;

(2)Drying:Controlling the moisture content to 10%-15% to facilitate molding;

(3)Pelletizing:High-pressure extrusion into pellets with a diameter of 6-8mm using a ring die pellet mill;

(4)Cooling and Packaging:After cooling, screening, metering, bagging, and warehousing.

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湿椰壳图 颗粒图

Coconut shells are a waste product from coconut processing, and using them as raw material to make pellets has significant advantages in both sourcing and production.

1. Abundant and low-cost raw material sources: 

Major coconut-producing areas (such as Hainan and Southeast Asia) have large quantities of coconut waste, resulting in low acquisition costs, sometimes even free, significantly reducing the raw material cost of pellets.

2. No additional drying pretreatment required: 

Processing relies on a specialized drying module to directly process high-moisture raw materials, eliminating the need for natural sun-drying and reducing production cycle and space requirements.

3. High pellet density: 

After high-pressure extrusion, the pellet density can reach 1.1-1.3 g/cm³, reducing the volume by 5-8 times compared to loose coconut shells, facilitating storage and transportation and reducing logistics costs.

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绿色地球+原材料+颗粒图

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