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Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 5.5-6.5 T/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 850 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The core molding process uses the pellet machine roller extrusion to force the crushed EFB material into the ring die hole of the mold. The high temperature in the mold (60-90℃ generated by extrusion friction) softens the lignin (acting as a natural adhesive, without the need for additional adhesives), and finally extrudes it into cylindrical pellets (usually 6-8mm in diameter and 10-30mm in length).

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Drying equipment: high heat exchange efficiency, anti-sticking, flexible adjustment of material residence time according to EFB humidity to ensure drying uniformity

(2) Crushing equipment: high speed, strong shearing, suitable for coarse fibers, can repeatedly impact EFB coarse fibers to avoid the problem of "unbreakable and entangled hammer pieces"

(3) Pelletizing equipment: wear-resistant ring die + high extrusion strength to activate lignin. The ring die uses double-layer wear-resistant alloy steel to withstand the intense friction of EFB coarse fibers. The diameter of the pressure roller is increased to avoid local overload and cracking of the ring die

(4) Cooling equipment: countercurrent heat exchange + multi-layer screen bed, fast and stable quality

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Industrial heating: Replace fossil fuels and reduce energy costs for enterprises

(2) Civil heating and household energy: Clean alternative to firewood and liquefied petroleum gas

(3) Biomass power generation: Used as a power generation fuel

(4) Agriculture and forestry: Auxiliary heating and organic fertilizer raw materials

(5) Emergency energy reserves: Response to energy shortages and natural disasters

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TONY Brand 5.5-6.5 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图长宽

三维图高

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带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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高效粉碎机带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:7-8 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:5.5-6.5 Ton/Hour.

C.TONY use 1 set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Raw material basis for EFB biomass pellet processing projects

1. Stable Source and Low Cost: EFB is a core waste product of palm oil processing. Every ton of palm fruit processed produces approximately 0.2-0.25 tons of fresh EFB (60%-75% moisture). The raw material supply is extremely abundant.

2. Procurement Method: Primarily purchased from palm oil mills. In many cases, to avoid contamination from EFB stockpiles, mills will provide EFB for free or at a low price. Mills only cover transportation costs, with a recommended transportation radius of ≤30 kilometers to control costs.

3. Raw Material Characteristics: Contains cellulose (40%-45%), hemicellulose (25%-30%), and lignin (15%-20%). Lignin acts as a natural binder, eliminating the need for artificial binders in pelleting, reducing processing costs.

湿EFB图 颗粒图

1. Environmental Protection

Low Emissions: Biomass pellet fuel is primarily composed of C-H organic matter. Particulate carbon and SO₂ gases are absent from flue gas, resulting in near-zero SO₂ and CO emissions. The smoke is low in color, significantly reducing air pollution and CO₂ emissions. In contrast, the combustion of traditional fuels such as coal produces large quantities of harmful gases such as particulate carbon, SO₂, and CO, causing serious atmospheric pollution.

Low Solid Emissions: Biomass pellet fuel produces far fewer solid emissions than traditional fuels such as coal. Solid emissions from biomass pellet fuel are entirely ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, solid emissions from coal combustion are a mixture of ash, alkali, and residual coal, accounting for approximately 25% to 40% of the total weight.

2. Economical

Saves on Fuel Costs: Biomass pellet fuel has a calorific value comparable to coal in practice, but because it burns out easily, reducing fuel waste, it offers certain cost advantages. Furthermore, the price of biomass pellet fuel is relatively stable, helping to reduce production costs for businesses. Reduced Labor Costs: Biomass pellets are highly pure, easy to process, and the raw materials are clean and hygienic, ensuring no environmental pollution, thus reducing labor costs.

3. Sustainability

Renewable: Biomass pellet fuel is derived from renewable biomass resources such as crop straw and forestry waste. These resources are environmentally friendly. In contrast, traditional fuels such as coal are non-renewable, and their extraction and use can have long-term environmental impacts.

Promoting Recycling: The ash from burning biomass pellet fuel can be used as fertilizer, promoting new plant growth and entering a new cycle, ensuring a continuous supply of biomass resources.

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绿色地球+原材料+颗粒图

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