1.图片

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

(1) Pretreatment unit - solving the problem of "bamboo morphology and fiber toughness" Fresh wet bamboo has a hard texture, long fibers and strong toughness. Directly entering the drying or molding equipment will cause blockage and soaring energy consumption. It must first pass through the pretreatment equipment "crushing - fine crushing" to convert it into fine and uniform raw materials, paving the way for subsequent drying and compression. 

(2) Drying unit - solving the problem of "high moisture content in bamboo" Wet bamboo materials (if directly compressed, will cause the pellets to mold easily after molding, have low strength, and the moisture cannot be discharged during compression, causing the pellets to crack). The core of the drying unit is to reduce the moisture content of the bamboo material to 10%-15% (the optimal moisture content for molding). The commonly used equipment is a "drum dryer". 

(3) Molding Unit - Solving the Problem of "Compressing Bamboo Powder into Pellets"

The dried bamboo powder (moisture content 10%-15%) needs to be converted into high-density (1.1-1.3g/cm³) and easy-to-store biomass pellets through "extrusion molding". The core equipment is the ring die pellet machine (the molding equipment that is best suited to the high fiber properties of bamboo).

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Crushing process: Various types of equipment are suitable for different processing needs. Bamboo crushers are divided into hammer type and multifunctional type, which can process materials into standardized particles of 2-5mm, meeting the fineness requirements of industries such as biomass fuel and papermaking. 

(2) Drying and molding: Connecting equipment ensures the quality of particles. The wet bamboo chips after crushing need to be reduced to 10-15% by drying unit, and then pressed by pellet machine and molded under high pressure. The drying equipment needs to be designed according to the high fiber characteristics of bamboo to ensure uniform evaporation of moisture; the molding equipment densifies the material into pellet fuel with a calorific value of 4000-4800kcal/kg through extrusion, and the ash content is controlled below 1%.

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: These include factories in food processing, textiles, chemicals, building materials, and other industries that require stable heat supply.

The production processes of these enterprises (such as food drying, textile printing and dyeing heating, and building material maintenance) require continuous consumption of heat energy. Although the calorific value of wet bamboo pellets (14-18MJ/kg) is lower than that of coal, its carbon emissions are only 1/10 of those of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which complies with environmental protection policy requirements. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: These include small and medium-sized biomass power plants and biomass heating stations. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Wet bamboo processing equipment can process the purchased wet bamboo raw materials (bamboo branches, bamboo stalks, bamboo waste) into pellets. Some equipment also has a pre-drying unit that can reduce the moisture content of the raw materials to 20%-30%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and centralized heating in villages and towns) can directly use wet bamboo pellets as a heat source to provide clean heating for surrounding users.

(3) Civilian clean heating/cooking scenarios: mainly in rural areas, homestays, and farmhouses in areas with rich bamboo resources. Centralized heating traditionally relies on burning loose coal and firewood, which is highly polluting and has low thermal efficiency. After simple drying, wet bamboo pellets can be burned in a dedicated biomass pellet stove. They are smokeless and odorless, easy to store, and suitable for cooking and heating in rural families.

2.图片

TONY Brand 80-100Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 80-100Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 80-100 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1800-500KW, Effective Hammer Mill-TFD1600-500KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.5*28m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

5.1图片

TPC1800-500KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 40 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1800-500Kw with 6 flying blades type*3 sets

C.Capacity:80-100Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:80-100 Ton/Hour. 

C.TONY brand effective hammer mill TFD1600-500kw*6sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

大型液压料仓

3.Bamboo Dust Storage Process:

A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the ttorage bin to prevent bamboo dust blocked.

5.4图片

烘干机

带锯末图

4.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:80-100 Ton/Hour.

C.TONY use 6 sets of 3.5*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:80-100Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*20 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.6图片

镀锌冷却仓加颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:80-100Ton/Hour. 

C.TONY brand galvanized pellets cooler *4 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:80-100Ton/Hour. 

C.TONY brand ton packing machine*4 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

The biomass pellet processing project is an entrepreneurial direction that uses biomass such as bamboo and crop straw as raw materials and converts them into high-density pellet fuel or materials through processing equipment. It has the advantages of renewable resources, wide application scenarios, and policy support. The following is an analysis of the project advantages, core application areas, key success factors, and risk warnings.

1. Raw materials and cost advantages

(1) Rich and renewable resources: Bamboo has a short growth cycle (usually 3-5 years), low planting technology requirements, stable raw material supply and low cost, which is particularly suitable for local processing in areas with abundant bamboo resources in the south.

(2) Waste recycling: Bamboo processing waste (such as bamboo chips, bamboo branches, bamboo roots, etc.) can be used as raw materials to achieve "turning waste into treasure", reducing raw material procurement costs while reducing environmental pollution.

2. Market demand and policy support

Clean energy substitution trend: Biomass pellets, as a low-carbon fuel, can replace coal for boiler heating, power generation, and other scenarios, which is in line with the global "dual carbon" goals and environmental protection policy orientation.

3. Policy dividend drive: Many governments promote the development of the biomass energy industry, provide subsidies or tax incentives for renewable energy projects, and provide support for project implementation.

8.图片

湿竹子图 颗粒图

The core value of bamboo biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Bamboo fibers have a high density (especially mature bamboo species such as moso bamboo and nanmu bamboo). After compression into pellets, the bulk density can reach 1.1-1.3g/cm³. The low calorific value is generally 18-20MJ/kg (approximately 4300-4800 kcal/kg), approaching that of medium-grade bituminous coal (approximately 20-25MJ/kg) and far exceeding straw pellets (14-16MJ/kg) and wood chip pellets (16-18MJ/kg). The pellets also have a dense structure, allowing for good air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke. This avoids the problem of "strong fire but low thermal efficiency" associated with burning loose bamboo. 

2. Low combustion residue and high ash utilization rate. 

Bamboo has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is small and rich in potassium, silicon, and other elements. It can be directly used as potash fertilizer for farmland or landscaping fertilizer, achieving a "energy-residue-agriculture" cycle and reducing solid waste disposal costs.

9.图片

绿色地球+原材料+颗粒图

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公司展会图