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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 15-18 T/Hour

3.TONY Brand 15-18 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2250 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bamboo biomass pellet processing equipment

(1) Pretreatment unit - solving the problem of "bamboo morphology and fiber toughness" Fresh wet bamboo has a hard texture, long fibers and strong toughness. Directly entering the drying or molding equipment will cause blockage and soaring energy consumption. It must first pass through the pretreatment equipment "crushing - fine crushing" to convert it into fine and uniform raw materials, paving the way for subsequent drying and compression. 

(2) Drying unit - solving the problem of "high moisture content in bamboo" Wet bamboo materials (if directly compressed, will cause the pellets to mold easily after molding, have low strength, and the moisture cannot be discharged during compression, causing the pellets to crack). The core of the drying unit is to reduce the moisture content of the bamboo material to 10%-15% (the optimal moisture content for molding). The commonly used equipment is a "drum dryer". 

(3) Molding Unit - Solving the Problem of "Compressing Bamboo Powder into Pellets"

The dried bamboo powder (moisture content 10%-15%) needs to be converted into high-density (1.1-1.3g/cm³) and easy-to-store biomass pellets through "extrusion molding". The core equipment is the ring die pellet machine (the molding equipment that is best suited to the high fiber properties of bamboo).

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Full-process integration capability: Crushing and pelletizing equipment form a continuous production line, covering raw material crushing, screening, pelletizing, cooling and other links. It is suitable for a variety of biomass raw materials such as bamboo, straw, and wood chips. The finished products can be used in power generation, artificial boards, papermaking and other fields.

(2) Environmental protection and economy: By processing agricultural and forestry waste such as wet bamboo, resource waste is reduced. The pellet fuel has high combustion efficiency and low smoke dust, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, suitable for large-scale production or individual merchants.

(3) Application scenarios and industry adaptation: The processed bamboo pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bamboo chips can also be directly used in papermaking or artificial board production, realizing the diversified utilization of raw materials.

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: These include factories in food processing, textiles, chemicals, building materials, and other industries that require stable heat supply.

The production processes of these enterprises (such as food drying, textile printing and dyeing heating, and building material maintenance) require continuous consumption of heat energy. Although the calorific value of wet bamboo pellets (14-18MJ/kg) is lower than that of coal, its carbon emissions are only 1/10 of those of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which complies with environmental protection policy requirements. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: These include small and medium-sized biomass power plants and biomass heating stations. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Wet bamboo processing equipment can process the purchased wet bamboo raw materials (bamboo branches, bamboo stalks, bamboo waste) into pellets. Some equipment also has a pre-drying unit that can reduce the moisture content of the raw materials to 20%-30%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and centralized heating in villages and towns) can directly use wet bamboo pellets as a heat source to provide clean heating for surrounding users.

(3) Civilian clean heating/cooking scenarios: mainly in rural areas, homestays, and farmhouses in areas with rich bamboo resources. Centralized heating traditionally relies on burning loose coal and firewood, which is highly polluting and has low thermal efficiency. After simple drying, wet bamboo pellets can be burned in a dedicated biomass pellet stove. They are smokeless and odorless, easy to store, and suitable for cooking and heating in rural families.

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TONY Brand 15-18 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 15-18 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 15-18 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1600-1000-250KW, Effective Hammer Mill-TFD85*250-250KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 40 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1600-1000-250Kw with 6 flying blades type*1 set

C.Capacity:20-30Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:15-18 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Storage Process:

A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the ttorage bin to prevent bamboo dust blocked.

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4.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:15-18 Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15-18Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw*6 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:15-18 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:15-18 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Market Advantages of Wet Bamboo Biomass Pellets: Steady Demand Growth and Wide Range of Applications

With the advancement of policies and enhanced environmental protection requirements, the market demand for biomass pellets is showing a "rigid growth" trend. Wet bamboo pellets, with their stable quality and low cost, can quickly penetrate a variety of core applications.

1. Industrial Sector: Core Application of Coal Replacement

Small and medium-sized boilers (1-10 tons) in industries such as food processing, textiles, chemicals, and building materials represent the mainstream demand. These companies are facing pressure to phase out coal, and bamboo pellets, with lower costs than natural gas and electricity, offer significant economic advantages and high customer loyalty (typically signing 1-3 year supply agreements).

2. Energy Sector: Stable Bulk Purchase Scenarios

Biomass power generation requires high annual procurement volumes for biomass pellets and requires a "stable calorific value and low ash content"—specifically, wet bamboo pellets meet these requirements (ash content ≤3%, calorific value fluctuation ±5%). Furthermore, if they are FSC certified (proving sustainable resources), they can also enter the export market (Europe and Japan are experiencing high demand for pellets). 

3. Civilian Applications: Potential Growth Scenarios

Demand for small packages (20-50kg/bag) of bamboo pellets is rapidly growing in civilian applications such as clean heating and agricultural greenhouses. While these markets have small order volumes, they offer high profit margins and can serve as a "supplementary market" for projects, balancing the cyclical fluctuations of industrial orders.

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1. Environmentally friendly and sustainable:

Bamboo grows quickly and is a renewable resource. Using bamboo biomass pellets can reduce dependence on fossil fuels, lower carbon emissions, and contribute to environmental protection and ecological development.

2. High energy density: 

Compared to other pelletized fuels, bamboo biomass pellets have a higher density, releasing more complete and powerful heat during combustion, resulting in a higher energy density.

3. Long lifespan: 

Bamboo itself has a long lifespan, so the biomass pellets made from it also have a long lifespan and a relatively long biodegradation time.

4. Easy to store and transport: 

After compression molding, bamboo biomass pellets reduce their volume and increase their specific gravity, making them easier to store and transport.

5. Wide application:

Bamboo biomass pellets can be used in a variety of applications, such as industrial boilers, residential heating, power plants, and home barbecues.

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