1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 8.5-9.5 T/Hour

3.TONY Brand 8.5-9.5 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1200 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

Wet bamboo biomass pellet processing equipment is used to chop and compress bundled or bulk wet bamboo and other biomass materials into pellet fuel. Its working principle is to first crush and dry the wet bamboo through pre-processing equipment such as crushers, grinders, and dryers, and then press it into shape through a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Crushing process: Various types of equipment are suitable for different processing needs. Bamboo crushers are divided into hammer type and multifunctional type, which can process materials into standardized particles of 2-5mm, meeting the fineness requirements of industries such as biomass fuel and papermaking. 

(2) Drying and molding: Connecting equipment ensures the quality of particles. The wet bamboo chips after crushing need to be reduced to 10-15% by drying unit, and then pressed by pellet machine and molded under high pressure. The drying equipment needs to be designed according to the high fiber characteristics of bamboo to ensure uniform evaporation of moisture; the molding equipment densifies the material into pellet fuel with a calorific value of 4000-4800kcal/kg through extrusion, and the ash content is controlled below 1%.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Core application areas, biomass energy production and application

The main product after wet bamboo processing is wet bamboo-based biomass pellets (or standard pellets after drying). Its core value is to replace traditional fossil fuels as a clean and renewable energy. Therefore, the energy field is the core application scenario of the equipment, including:

(1) Industrial heating/power field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textiles, wood processing, chemicals, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bamboo resources, family cooking, or heating of small commercial places (such as B&Bs and bath centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

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TONY Brand 8.5-9.5Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 8.5-9.5Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 8.5-9.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-132KW, Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760 - Ⅲ - 185kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

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流程图1 

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D

3D

5.1图片

TPC1300-132KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A. This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper

B.TONY Brand comprehensive chipper TPC1300-132kw model with  With 6 Blades*1sets

C.Capacity:10-12on/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:8.5-9.5Ton/Hour.

C.TONY use 1 set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY  brand Double Packing Machine*1 Set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

The bamboo biomass pellet project converts bamboo materials (including bamboo poles, processing scraps, and waste) into biomass pellet fuel. This fuel is clean and renewable, offering a viable alternative to traditional fossil fuels. Market demand is widespread, and my country's abundant bamboo resources provide favorable conditions for the project's implementation.

1. Energy and Environmental Trends: With growing global energy demand, traditional fossil energy sources are in short supply and pose significant pollution risks. Clean, renewable biomass energy is becoming a key development direction. Bamboo biomass pellet fuel has high combustion efficiency and low pollution emissions, aligning with the trend of green and low-carbon development.

2. Waste Utilization and Economic Benefits: Solid waste generated during bamboo processing, such as scraps, powder, silk, roots, and branches, can be used as raw materials, transforming waste into valuable resources, reducing raw material costs and minimizing resource waste.

The project aims to improve bamboo biomass resource utilization, reduce energy consumption, and minimize environmental pollution. Technological innovation will lower production costs and enhance product competitiveness. The project aims to establish advanced production lines, achieve high annual production volumes (e.g., the planned annual production volume of XX million tons within five years), increase market share, and become a market leader. The project also aims to improve the industrial chain, drive the development of related industries, and promote economic growth.

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湿竹子图 颗粒图

Advantages of Wet Bamboo as Biomass Pellets

Processing wet bamboo into biomass pellets not only offers numerous advantages in terms of environmental protection, economy, social development, and energy structure improvement, but also boasts exceptional combustion properties. The main advantages are as follows:

1. Calorific Value and Combustion Residue

The calorific value and ash content of wet bamboo biomass pellets after combustion are approximately 10% lower than those of medium-grade coal. However, wet bamboo biomass pellets burn completely under normal operating conditions. Coal, on the other hand, does not burn completely, leaving behind ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of the two is comparable.

2. Flammability

Wet bamboo biomass pellets have better ignition properties than coal. They ignite easily, significantly reducing the ignition time required to initiate combustion.

3. Solid Emissions

Wet bamboo biomass pellets have significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from wet wood biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, solid emissions from coal combustion are a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes significantly greater air pollution and boiler corrosion than wet bamboo biomass pellets. Coal smoke contains large amounts of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Wet bamboo biomass pellets are primarily composed of C-H organic matter, and their flue gas contains no particulate carbon or sulfur dioxide. Instead, it consists primarily of C-H volatile gases, with virtually zero SO₂ and CO emissions. The smoke color during combustion is below Ringelmann Grade 1. This significantly reduces air pollution and CO₂ emissions, making wet bamboo biomass pellets internationally recognized as a "clean fuel."

5. Cost and Time Savings

Compared to burning coal, using wet bamboo biomass pellets for boiler operation can save costs and time. For example, using wet bamboo biomass pellets for a 0.5-ton boiler reduces fuel costs by 11% and saves 34% of time compared to burning coal. Another example is a 0.5-ton boiler with fuel costs reduced by 10% and time saved by 16%.

6. Sustained Combustion

Wet bamboo biomass pellets typically burn 8 to 10 times longer than soft bulk materials, maintaining a stable and continuous combustion state and ensuring a more reliable energy supply.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional suggestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司优势图