Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 15T/Hour

3.TONY Brand 15Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2100 kw

6.Need Area: About  2368 ㎡  L: 74 M  W: 32 M  H: 7.411 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

In view of the "high moisture content and irregular" raw material characteristics of wet wood pallets, the equipment adopts a closed-loop process of "pretreatment to reduce moisture → friction heat to soften lignin → high temperature and high pressure bonding → cooling and shaping". This not only solves the "clogging and loosening" pain points of wet material pelletizing, but also uses the natural lignin of wood to achieve "no additional adhesive" molding, and ultimately produces biomass pellets that meet the needs of fuel, feed (must meet food grade standards) and other scenarios.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1)Multiple Models to Meet Different Production Needs:As the core equipment, the wood pallet pellet machine offers a variety of models, allowing for flexible selection based on production volume and improved efficiency.

(2)Complete Production Line Compatibility:Wood pallet pretreatment equipment and pelletizing equipment complete the production line. For example, if pellet processing requires a raw material moisture content below 10%, the wet raw material must be pre-treated in a dryer to ensure the quality of the wood pallet pellets.

(3)Versatile Processing Adaptability:Wood pallets of varying specifications can be crushed and pelletized to meet diverse production needs.

(4) High-Precision CNC System:The electronic control system utilizes PLC control and automated operation via a touchscreen, achieving high precision and significantly reducing manual error.

(5) Durable Structural Design:TONY's processing equipment is sturdy and non-deformable; the support structure ensures long-term stable operation and extended service life.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

Wood pallet pellet processing equipment is mainly used to convert waste wood pallets into renewable resources. Its application scenarios are concentrated in the fields of biomass energy production and environmentally friendly recycling.Specific application scenarios and functions

(1) Biomass energy production:The processed wood pallet pellets can be used as fuel for fireplaces, boilers and biomass power plants, replacing traditional non-renewable energy such as coal and reducing environmental pollution.

(2) Agricultural and industrial waste treatment:The equipment can collaboratively process a variety of agricultural and industrial waste, such as rice husks, straw, building formwork scraps, etc., and process them together with wood pallets into pellet fuel, which is widely used in feed mills, fertilizer plants, chemical plants and other scenarios.

(3) Environmentally friendly recycling industry chain:Waste wood pallets are turned into treasure after being crushed and formed, reducing the waste of wood resources. This recycling model is not only suitable for damaged pallets eliminated by the logistics and warehousing industry, but can also integrate wood waste in urban garbage to form a closed loop of "recycling-processing-reuse".

TONY Brand 15Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 15Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 15 tons per hour

5. Process:  Crushing Process - Fine Crushing Process -Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-700-250KW, Effective Hammer Mill-TFD85*250-250KW, Rotary Drum Dryer-2.5*24m,  TONY Pellet Machine TYJ760 - Ⅲ -200KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.4m Into25-55mm Wood Chips.   2.Model: TPC1400-700-250KW With 24 Hammer Heads*1set  3.Capacity: 20-30 Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*250-250KW*2sets 3.Capacity: 8-10Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD2.5*24*2sets 3.Capacity:7.5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-15*1set 3.Capacity:15Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*5sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:15Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD*1set 3.Capacity: 15 Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*9sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1.4 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1400-700-250KW model with  24 hammer heads*1set

C.Capacity:20-30Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:15Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*5sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:15Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                     

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:15Ton/Hour. 

C.TONY brand ton packing machine*1set  

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

Competitive advantages and challenges of the wood pallet processing biomass pellet project

1. Core competitive advantages

(1) Raw material cost advantage: Wood pallet waste has a wide range of sources (such as logistics companies and manufacturing scraps), low recycling costs, and can be efficiently processed through wood crushers.

(2) Policy and environmental protection dividends: Wood pallets are renewable resources, and the biomass pellets processed from them are in line with the "circular economy" policy orientation and are easy to obtain subsidies or tax incentives.

(3) High technological maturity: Existing wood crushing and pelletizing equipment can achieve large-scale production and reduce unit costs.

2. Potential challenges

(1) Fierce market competition: The global wood pellet market is dominated by leading companies, and new entrants need to compete with differentiation.

(2) Raw material supply stability: Wood pallet recycling is affected by fluctuations in the logistics industry, and it is necessary to establish diversified recycling channels to avoid raw material shortages5.

(3) Upgraded environmental standards: Some regions have higher requirements for carbon emissions and ash content of biomass pellets, and investment in technology upgrades is needed to meet compliance.

3. Market demand trends and corporate strategy recommendations

(1) Future demand trends:With the upgrading of environmental protection technology, the penetration rate of wood pallet pellets in high-end industrial fields will increase, becoming the fastest-growing sub-category.

In addition to traditional power generation and industrial furnaces, the demand for biomass pellets in civil heating (such as home fireplaces) and agricultural greenhouse heating will gradually emerge.

(2) Regional layout is accelerating:mature markets such as Europe and North America are highly competitive, and emerging markets (such as Southeast Asia and South America) may become new growth points for demand

4. Corporate strategy recommendations

(1)Raw material side: Sign long-term recycling agreements with logistics companies and manufacturing parks to ensure a stable supply of wood pallet waste, and explore diversified raw material supplements such as straw and sawdust.

(2)Product side: Focus on the high-growth pellet market, reduce ash content and improve combustion efficiency through technological research and development, and meet the needs of high-end customers.

(3)Market side: Prioritize layout in regions with strong policy support such as Europe and China, and use cross-border e-commerce or local cooperation to expand sales channels.

As biomass pellet fuel or industrial auxiliary material, wood pallet pellets offer stable physical and chemical properties, and their user experience surpasses traditional loose wood and coal. Specifically, they demonstrate the following:

1. High energy density and excellent combustion efficiency

After compression molding, wood pallet pellets achieve a density of 1.1-1.3g/cm³ (much higher than the 0.4-0.6g/cm³ of loose wood), a volume reduction of 6-8 times, and a calorific value per unit volume of 4200-4800kcal/kg (similar to medium-quality coal). They also resist slagging during combustion (due to the low ash content of 1%-3% found in softwood, wood pallets are primarily made of softwood). Their thermal efficiency is over 30% higher than that of loose wood, making them suitable for use in boilers, fireplaces, hot air furnaces, and other equipment.

 2. Convenient Storage and Transportation, Low Cost

The pellets have a regular shape (mostly cylindrical, 6-10mm in diameter and 10-30mm in length) and good fluidity. They can be transported in bags, silos, or conveyor belts, and are resistant to moisture and deformation. They require only one-fifth the storage space of bulk wood of the same thermal mass, and there's no concern for insect infestation or mildew (the high temperatures during the pelletizing process kill insect eggs and mold), reducing labor and space costs during storage and transportation.

3. Low Entry Points, Wide Adaptability

Wood pallet pellets can be directly used in automated biomass combustion equipment (such as pellet stoves and biomass boilers). No complex pre-processing (such as chopping or pulverizing) is required; simply feed the pellets at a constant rate through a feeder. Operation is simple, making them suitable for industrial heating, home heating, agricultural greenhouse insulation, and other applications. They can also serve as an auxiliary fuel in biomass power plants.