Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 4-5T/Hour

3.TONY Brand  4-5 Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860 - Ⅲ - 280kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 640 kw

6.Need Area: About 805 ㎡  L: 46M  W:17.5M  H: 6.517M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The core equipment in pallet pellet processing is the biomass ring die pelletizer, which utilizes a combination of mechanical extrusion, frictional heating, and fiber self-bonding. The specific process is as follows:

During the extrusion process, rollers exert a pressure of up to 50-150 MPa on the powder, forcing it from its loose state (density 0.15-0.3 g/cm³) into the die's forming hole, forming a cylindrical column.

As the powder moves through the hole, it creates intense friction with the hole walls. Frictional heating raises the column temperature to 100-120°C, completely melting the softened lignin and hemicellulose, forming a natural adhesive that tightly binds the surrounding wood fiber particles together.

At the same time, the high temperature and pressure also remove some free moisture from the material (reducing the final pellet moisture content to 10%-15%) and rearranges the wood fiber structure, forming a high-density, high-strength column (density increased to 0.8-1.2 g/cm³).

2. Characteristics of wet wood pallets biomass pellet processing equipment

The wood pallet pellet processing equipment is a complete set of processing equipment designed specifically for waste wood pallets (including complex raw materials such as metal nails, plywood, and wood with different moisture contents). Its characteristics revolve around four core requirements: raw material adaptability, process adaptability, performance stability, and environmental compliance. It not only solves the "pain points" of wood pallet recycling (such as impurity removal and uneven material quality), but also ensures the efficiency and quality of pellet production.

(1) Strong adaptability to raw materials: Targeted solution to the "difficulties" of wood pallet processing

(2) High process integration: Achieve One-Stop Continuous Production

(3) Durable Core Components: Suitable for high-load, high-wear scenarios.

(4) Environmental and Safety Considerations: Compliance with Industrial Production Standards. 

(5) High Flexibility: Adaptable to diverse needs.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

(1) Civilian solid fuel: Wet pallet pellet fuel has a high utilization rate, is easy to store and use, is hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. Every 10,000 tons of biomass fuel burned can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, smoke emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3,400-6,000 kcal.

In short, wet wood pallet biomass pellet fuel can be described as "environmentally friendly", "energy-saving", "renewable", and "zero-carbon emission", and is the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

TONY Brand 4-5 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 4-5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-1.8*20m, TONY Pellet Machine TYJ860 - Ⅲ - 280kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.   2.Model: TPC1000-90KW With 16 Hammer Heads*1sets   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*1set 3.Capacity: 4-5 Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.8*20*1set  3.Capacity:4-5 Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*1 set  3.Capacity:4-5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:4-5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set  3.Capacity: 4-5Ton/Hour

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:4-5Ton/Hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5Ton/Hour.  

C.TONY Semi-Automatic Packing Machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Market demand analysis of the project of processing wood pallets into biomass pellets

Wood pallets are traditional packaging materials. The waste wood or scraps generated by their processing can be converted into biomass pellets. The market demand for this extension of the industrial chain is mainly driven by the following factors:

1. Global trade and logistics development:

Wood pallets are widely used in logistics and transportation. With the growth of global trade, their demand continues to rise, indirectly increasing the recycling volume of waste wood pallets and providing a stable source of raw materials for biomass pellets.

2. Environmental protection policies and sustainable development needs:

Biomass pellets are renewable energy and are in line with environmental protection trends. The conversion of waste generated by wood pallet processing into pellets can reduce wood waste and meet the needs of energy structure transformation.

3. Energy substitution market space:

Biomass pellets can replace fossil energy such as coal and natural gas and are used in power generation, industrial furnaces and civil heating, especially in areas with high energy prices such as Europe.

Compared to other biomass pellets, wood pallet pellets are more suitable for investors seeking stable returns while avoiding the risk of raw material fluctuations. This is especially true in regions with well-developed logistics and abundant waste wood pallet resources (such as the Yangtze River Delta and the Pearl River Delta), where projects are more feasible and profitable. Different biomass pellet applications are stratified, and wood pallet pellets, due to their stable quality, are more easily integrated into high-value-added markets.

1. Advantageous Scenarios:

Industrial heating: For example, in boilers in textile and chemical plants, they can replace coal (each ton of wood pallet pellets can replace 0.8 tons of standard coal, at a cost 10%-15% lower than standard coal);

Biomass power generation: Power plants have strict requirements for pellet calorific value and ash content (ash content must be ≤3%), which wood pallet pellets can meet, and the ash can be reused after combustion (for example, in building materials);

Commercial heating: For example, in biomass boilers in hotels and office buildings, wood pallet pellets burn odorlessly and produce low smoke, resulting in high user acceptance.

Limitations of other pellets: Due to their low calorific value and high ash content, straw and rice husk pellets are mostly limited to low-end applications such as "rural household heating" and "small agricultural greenhouse heating," resulting in weak premium pricing.

The advantage of wood pallet pellets lies in the closed loop of "economical raw material efficiency + high product quality":

2. Raw material:

Leveraging low-cost, highly stable waste wood pallets, this reduces project initial investment and operational risks.

3. Product:

Leveraging their high calorific value, low ash content, and ease of production, they target high-end energy markets such as industry and power generation, achieving higher product premiums and market competitiveness.