Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 2-2.5T/Hour

3.TONY Brand 2-2.5Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551 - Ⅲ - 132kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 370 kw

6.Need Area: About 608  ㎡  L: 38 M  W: 16 M  H: 5.489 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The wet wood pallet pellet processing equipment uses wet wood pallets as raw materials. First, it is processed into powder that meets the pelletizing requirements through crushing and pulverizing equipment. Then the powder is dried to control the moisture content. The dried powder is then extruded into shape using a biomass pellet machine. Finally, it is cooled and screened to obtain finished pellets. The entire process converts the originally discarded wet wood pallets into usable pellet fuel, realizing the recycling and reuse of resources.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1) Efficient pelletizing and stable pellet quality. The core equipment, the ring die pelletizer, utilizes a high-strength alloy ring die and wear-resistant rollers to withstand the high friction of wet sawdust, ensuring continuous production.

(2)Highly adaptable to high-moisture raw materials, it can quickly reduce moisture to the required 10%-15% for pelletizing. Even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season), stable operation is maintained.

(3) Energy-saving and environmentally friendly, with high resource utilization.

(4) Highly automated and easy to operate, it monitors parameters such as raw material moisture, pelletizing temperature, and output in real time, automatically adjusting drying time, feed rate, and roller speed, minimizing manual intervention.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

After pre-treatment such as drying, wet wood pallet pellets can be used as biomass fuel. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet wood pallet pellets can be used for heating residents, heating in industrial production processes, etc. For example, in parts of Northern Europe, biomass pellet heating systems are widely used, and wet wood pallet pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

TONY Brand 2-2.5 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 2-2.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW,  Effective Hammer Mill-TFD65*75-55kw, Rotary Drum Dryer-1.8*12m, TONY Pellet Machine TYJ551 - Ⅲ - 132kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.    2.Model: TPC1000-90KW With 16 Hammer Heads*1Sets    3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*75-55KW*1set 3.Capacity: 2-2.5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.8*12*1set 3.Capacity:2-2.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*1 Set   3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1.5*1set 3.Capacity:2-2.5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 2-2.5Ton/Hour

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-55KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:2-2.5Ton/Hour.

C.TONY use 1set of 1.8*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*1Set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2-2.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1sets                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2-2.5Ton/Hour.  

C..TONY Semi-Automatic Packing Machine*1 Sets.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Biomass pellet fuel, due to its clean, environmentally friendly, high calorific value, and stable combustion, is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and the building materials industry. With the strict implementation of environmental protection policies and the gradual phase-out of traditional coal-fired boilers, market demand for biomass pellets continues to grow as a high-quality alternative to coal. Biomass pellets are primarily made from agricultural and forestry waste, such as wood chips, rice husks, straw, and sawdust. These raw materials are abundant in rural areas and even free in some areas, reducing raw material costs while also enabling waste recycling.

As a biomass energy source, wood pellets have significant environmental protection characteristics and energy benefits. In terms of environmental protection, its production process does not contain any chemical additives, and it is smokeless and odorless when burned, has no pollution to the environment, and meets environmental protection requirements. Compared with traditional coal, its carbon dioxide emissions are 97.91% less than coal, sulfur dioxide emissions are 99.15% lower than coal, and nitrogen dioxide emissions are 72.09% less than coal, almost achieving zero pollution emissions. At the same time, its raw materials are mainly agricultural and forestry waste, such as branches, sawdust, straw, etc., which are renewable energy sources and effectively realize the recycling of resources. In terms of energy efficiency, the calorific value of wood pellet fuel can reach 3600-4200 kcal/kg, and the thermal efficiency can reach more than 85% when using a special biomass heating furnace, which has a high energy density.