Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 0.8-1.2T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 290 kw

6.Need Area: About  608 ㎡  L:38M  W: 16M  H:5.489M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The core principle of the wood pallet pellet processing equipment is to convert waste wood pallets (including wood body, a small amount of metal connectors and other impurities) into biomass pellets with high density and stable combustion performance through continuous processes such as crushing → fine crushing → drying → pelletizing → cooling and screening

2. Characteristics of wet wood pallets biomass pellet processing equipment

The pallet pellet processing equipment is a production line specifically designed for waste pallets (containing nails, metal connectors, and wood with uneven moisture and hardness). Its core features are tailored to the raw material characteristics, ensuring production efficiency, and optimizing finished product quality. The crushing stage processes the pallets into 25-55mm wood chips. The equipment design balances crushing efficiency with impurity tolerance. The pulverization stage processes pre-treated wood segments/chips into 2-5mm sawdust (the optimal particle size for pelletization). The drying stage controls moisture content and ensures pellet formation efficiency. The pelletizing stage forms the core and presses the powder into high-density pellets. The cooling and screening stages stabilize pellet properties and eliminate substandard products. The equipment in each stage works synergistically to transform raw materials into finished products.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") are a key alternative to traditional fossil fuels like coal and heavy oil due to their high combustion efficiency, low pollution emissions, and convenient storage and transportation. They are also the most popular application for wood pallet pellet processing equipment, including:

(1)Industrial Boiler/Kiln Fuel:

Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pallet pellets (with a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

(2)Residential Heating/Household Energy:

Wood pallet pellets can be used as fuel for household biomass heating stoves and fireplaces. The pellets burn stably (no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refills. Furthermore, some catering businesses (such as small restaurants) use them to replace liquefied petroleum gas for heating, reducing energy costs. 

(3)Power Plant Supplemental Fuel:

Some biomass power plants mix wood pallet pellets with other biomass fuels, such as straw and sawdust, for power generation or combined heat and power (cogeneration) (generating both electricity and steam). The high density of wood pallet pellets (0.8-1.2 g/cm³) reduces transportation and storage space, lowering raw material storage costs for power plants. Furthermore, the high purity of the wood fiber (free of sand and impurities found in straw) reduces the risk of boiler slagging.

TONY Brand 0.8-1.2 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Multifunctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ450-II-55kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Multifunctional Hammer Mill	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.   2.Model: TPC1000-90KW With 16 Hammer Heads*1sets   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFQ65*55-37KW*1set 3.Capacity: 1-1.5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.2*12*1set  3.Capacity:1-1.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ450-II-55KW*1 set  3.Capacity:0.8-1.2Ton/Hour/Set	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:0.8-1.2Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set  3.Capacity: 0.8-1.2Ton/Hour

1.Wood Chipping Process：

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37KW*1set

Main Parts: 

(1) TONY Multifunctional Hammer Mill.

(2) Galvanized Dust Collector.

(3) Sawdust Transportation Fan Blower.

(4) Cyclone With Airlock.

(5) Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:1-1.5Ton/Hour.

C.TONY use 1set of 1.2*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-II-55KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:0.8-1.2Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:0.8-1.2Ton/Hour.  

C..TONY Semi-Automatic Packing Machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Three Fundamental Supports for the Feasibility of Processing Wooden Pallets into Biomass Pellets

The success of this project hinges critically on the maturity of three key factors: raw material supply, policy guidance, and market demand. These factors are also the core focus of preliminary research.

1. Raw Material Supply: Stable and low-cost raw material supply is a prerequisite.

The source, supply volume, and cost of discarded wooden pallets directly determine project profitability and require critical assessment:

Raw Material Source Scenario:

Core Channels: E-commerce logistics warehouses, manufacturing factories (auto parts, home appliances, machinery), ports/bonded areas (discarded IPPC pallets from cross-border trade), and pallet rental companies (damaged and retired pallets).

Supply Characteristics: Discarded pallets in these scenarios are typically generated in bulk and are often recycled for free or at a low price, resulting in extremely low raw material costs.

Suitability of Raw Material Processing:

Wooden pallets (especially solid wood pallets) have a high wood fiber density, resulting in pellets with a calorific value of 4200-4800 kcal/kg (similar to medium-quality coal), surpassing agricultural waste such as straw and rice husks. Removal of metal (nails, clips) and minimal oil contamination is required, eliminating the need for complex pre-treatment and making them highly suitable for processing. 

2. Policy Direction: Dual Benefits of Environmental and Energy Policies

Biomass pellets, as a compliant alternative fuel, have low market entry barriers. This project falls under the "solid waste resource utilization" category, meeting the "reduction and resource utilization" requirements.

3. Market Demand: Strong demand in both industrial and residential applications

The market demand for biomass pellet fuel has stabilized, eliminating the need to worry about "selling out":

Industrial (Core Customers): Small and medium-sized boilers (1-10 tons) in food processing, textile, and building materials factories, ceramic kilns, and biomass power plants (for co-firing).

Residential (Supplementary Customers): Home heating stoves, cooking energy in southern farmhouses and small restaurants, and home fireplace users.

1. Resource Recycling: Solving the "Solid Waste Problem"

Waste-to-Resource: Used wooden pallets are a common source of solid waste in the logistics and warehousing industries. If they are discarded or incinerated without proper treatment, they can lead to resource waste and environmental pollution. Pallet pellets transform them into high-value products.

2. Excellent performance: Suitable for multiple scenarios and easy to use.

As biomass pellet fuel or industrial auxiliary materials, pallet pellets offer stable physical and chemical properties, providing a superior user experience compared to traditional bulk wood, coal, and other materials.

3. Outstanding environmental performance: Low pollution.

The clean nature of pallet pellets is a core competitive advantage.

4. Significant economic value: Low cost and stable returns.

From production to application, the economic advantages of pallet pellets permeate the entire supply chain. Demand for biomass pellets is strong, and revenue is stable.

The core advantages of pallet pellets are their triple combination of environmental protection, cost-effectiveness, and practicality. They solve the solid waste disposal problem of used pallets and provide a clean and efficient alternative energy source. They balance low production costs with convenient application. Therefore, they have broad application prospects in logistics waste recycling, biomass energy, and clean heating. They are also a "circular economy + green energy" project encouraged by current policies.