Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 2.5-3T/Hour

3.TONY Brand 2.5-3 Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 430 kw

6.Need Area: About   640 ㎡  L:40  M  W:16  M  H:6.488  M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

Wet pallet pellet processing equipment uses wet pallets as raw material and transforms them into pellet fuel through a series of processes, including crushing, drying, and pelletizing. During the process, the raw material undergoes a series of crushing steps, pulverizing it into fine particles that meet the requirements of subsequent processing. Next, it undergoes drying to reduce the moisture content to a range suitable for pelletization. Finally, the pelletizing process involves extrusion and other processes to form pellets.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1) The wet wood pallet pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The wet wood pallet biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

In biomass power plants, wet wood pallet pellets can be used as raw materials for power generation. By burning the pellets, steam is generated, which drives the turbine to rotate, thereby generating electricity. Compared with other biomass power generation raw materials, the supply of wet wood pallet pellets is relatively stable. As long as there is a wood processing industry or a pallet recycling system, the raw materials can be continuously provided. For example, in some areas with rich wood resources, the construction of small biomass power plants using wet wood pallet pellets as raw materials not only solves the problem of wood waste disposal, but also provides clean electricity to the local area, promoting the diversified development of energy.

TONY Brand 2.5-3 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 2.5-3 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW,  Effective Hammer Mill-TFD65*75-75kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer mill	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.   2.Model: TPC1000-90KW With 16 Hammer Heads*1Sets    3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*75-75KW*1set 3.Capacity: 2-3Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.8*15*1set 3.Capacity:2.5-3Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*1 Set  3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:2.5-3Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 2.5-3Ton/Hour

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2) Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2.5-3Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-75KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:2.5-3Ton/Hour.

C.TONY use 1set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*1Set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.5-3Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.5-3Ton/Hour.  

C.TONY Semi-Automatic Packing Machine*1 Sets.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Biomass pellet fuel, due to its clean, environmentally friendly, high calorific value, and stable combustion, is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and the building materials industry. With the strict implementation of environmental protection policies and the gradual phase-out of traditional coal-fired boilers, market demand for biomass pellets continues to grow as a high-quality alternative to coal. Biomass pellets are primarily made from agricultural and forestry waste, such as wood chips, rice husks, straw, and sawdust. These raw materials are abundant in rural areas and even free in some areas, reducing raw material costs while also enabling waste recycling.

Wooden pallets are commonly used consumables in the logistics and warehousing industries. A large number of discarded or damaged wooden pallets (such as plywood pallets and solid wood pallets) are often discarded as garbage. The market recycling cost is extremely low (in some areas, the recycling price is only 50-100 yuan/ton, or even free). There is no need to purchase them according to seasonal restrictions like straw and rice husks. The supply of raw materials is stable throughout the year, which greatly reduces the raw material cost on the production side.